1 Project KVV 8 in Värtan
KVV8 production capacity CHP plant KVV8 built robust and fuelflexible with CFB technology (biofuels like grot, bark, wood chips, etc. and coal is possible reserve fuel). 330 MW thermal boiler capacity at 140 bar and 560 C. Electric power capacity gross, 130 MW. District Heating capacity, 280 MW including 80 MW of fluegascondensing with humidifier. 2
Värmeproduktion [GWh/mån] KVV8 1400 1200 1000 OP SE Bioolja FV Bioolja (inkl KVV1) SE Pellets 800 600 400 200 0 Jan Feb Mar Apr Maj Jun Jul Aug Sep Okt Nov Dec SE Torv FV VP SE RT-flis CE KVV6 SE Returbr SE KVV CE KVV8 Hö P1-P4, P6
Important steps towards sustainable energy locally and globally Reduces CO2 emissions locally by about 126 000 tonnes per year Reduces CO2 emissions globally about 650 000 tonnes per year
Fuel supply Stable and competitive fuel prices obtained through access to various fuel markets locally - regional - global. Several independent logistics necessary to secure a safe supply of fuel. 5
6 Plant location, logistics and fuel supply
URBAN DESIGN + GOTTLIEB PALUDAN 7
Fuel conveyor tunnel Tunnel is sectioned for fuels, ash, service trucks and escape route. Location is reserved for a conveyor with pellets as a future possibility 8
Fuel crane unloading equipment for chips For KVV8 required approximately 12 000 m3 of wood per day. 1 trains per day (About 3000 m3) Maximum Capacity Ships> 100% The pier is 200 m long. Maximum shipsize 120 000 m3, with larger cranes. 9
Bränslehantering Lagring av bränsle Bränslelager, två stackar med ca 25 000 m3 i varje stack. Damask för att minska damning vid högt fall av bränsle. Inkommande bränsle lastas in med vandrande bandtransportör i taket. En linje på 3000 m3/h Två skruvutmatare per stack, totalt fyra skruvar. Möjlighet att mixa bränsle i olika kapaciteter från stackarna. Varje skruv har kapacitet (80-500 m3/h). D.Nilsson
Bränslehantering Matning till panna Elevatorschakt i slutet av panntunnel, bottennivå -17 m. Två fliselevatorer för full redundans (1050 m3/h /styck), körs växelvis med byte en gång/månad. En kolelevator för reservbränsle om flislagret är tomt (120 m3/h) Leveransgräns mot panna går vid utmatningsstup från fliselevatorer vid ett brandspjäll. Mindre schakt i norra delen av pannhuset för flygaska och förbränningsluft från lager. Extra bandmagnet ovan flistransportör för att hindra magnetisk material i elevatorer D.Nilsson
Processchema 1 2 3 4 5 AUTOCAD 14 WIN A Gland steam G Aux Cooling Sea water Cooling system Sea Aux steam KVV 1 District heat system 250 ºC 20 bar(a) Supply 82 ºC Direct Heat condenser Hot return 65 ºC Cold return 44 ºC B Ship & train discharging NH3 Sand SNCR CaCO3 Soot blow Compressed air Bag house filter Flue Gas Fan District heat recovery Flue Gas Condensation Combustion air Fuel feeder Solid separators Convetions superheaters Analysis Oil burners NaHCO3 Alt. CaOH Furnance Economiser Air preheater Demister D Fuel storag e Stack P15 Fly ash Bottom ash Vent fans Primary & secondary air fans Booster air fan Fluegas Recirculation Air preheater Humidifier Deionized Water tank Water treatment Dionization treatment Samples for testing Recipient Fuel oil Rev. Ändring Sign. Datum FORTUM VÄRME VÄRTAN KVV 8, 2012 Konstruktör Datum PW 2012-01-24 Agreement Appendix 3.11A Projekt KVV 8 Principle diagram Biomass Plant KVV 8 boiler, flue gas & turbine Blad Forts. Rev.
Contract breakdown PROCESS - Boiler incl. fluegascleaning - Turbine - Flue gas condensation - External fuelhandling - District Heating Works - Tunnel Ventilation - Electrical contracts etc. BUILDING - Dredging and pier in the harbor - Excavation - Tunnel Interior - Process Buildings incl. finish grading - Elevators and cranes - Ventilation and VVS etc.
URBAN DESIGN + GOTTLIEB PALUDAN 14
URBAN DESIGN + GOTTLIEB PALUDAN 15
EK170024 Värtaverket Cooled Primary Loop Boiler 300 MW th 100% Guarantee-Loadcase 562 C/129 bar(a) 330 MW th 110% 345 MW th short time (400h per year) 375 MW th design of pressure part, feedwater pumps, safety valve Cooled Primary Loop 17 Andritz Energy & Environment 26.03.2013
EK170024 Värtaverket Lay Out 19 Andritz Energy & Environment 05.-06.02.2013
EK170024 Värtaverket Lay Out 20 Andritz Energy & Environment 05.-06.02.2013
STEAM TURBINE: MTD FAMILY MTD 40 MTD 40 Characteristics Single casing condensing or backpressure turbines directly connected with the generator With or without steam reheating Possibility to apply controlled steam extractions Common or separate foundation frame possibility Possibility of axial or radial outlet to the condenser KVV8 153 MW 3000 rpm 16,0 MPa 560 o C Technical specification Capacity output: Turning speed: Steam pressure: 30-180 MW 3000 / 3600 rpm 3 16,5 MPa Steam temperature: 300-580 C EVI Europark Germany Waste to energy 60 MW MTD40CA MTD 40 C Condensing type Radial outlet MTD 40 CA Condensing type Axial outlet MTD 40 B Backpressure type MTD 40 C(B)R Condensing type with reheating MTD 40 C(B)E Condensing type 1 controlled extraction 21
Longitudinal section of KVV8 turbine ŠKODA POWER
Installation in KVV8 turbine building ŠKODA POWER
PROJECT KVV8 DCS SYSTEM ALSA/Pär Wallin 10/17/2013 24
KVV8, Power distribution system
Schedule KVV8 Timetable (milestones) for execution Start excavation and pier January 13 Start process building Autumn - 13 Start boiler erection summer - 14 Commissioning Autumn - 15 Start trial / takeover Spring - 16 26