Johan Granström, Automation Scandinavia 2016 Framtidens gruva: Internet of Things, Services and People

Johan Granström, Automation Scandinavia 2016 Framtidens gruva: Internet of Things, Services and People

ABB Group April 8, 2016 Slide 2

Konfiguration ABB Group April 8, 2016 Slide 3

Execution! ABB Group April 8, 2016 Slide 4

The demand will double the next ten years. The ore grade down to half in same period. Resulting in four times more ore needs to be extracted. Source: WSA & IMF ABB Group April 8, 2016 Slide 5 Higher exploration cost, global competition and the need to maximize utilization of capacity demands higher automation level. Source: WSA & IMF

ABB Group April 8, 2016 Slide 6 Companies that traditionally been national champions are globalizing Source: CAP IQ & Accenture analysis Open pit s are going underground. The mining industry are facing decreasing ore grades and ore accessibility.

Underground mine production Blast cycle expands the mine Production cycle Where automation can help First level Second level Third level Fourth level Fifth level More than 50 operations in a harsh and high risk environment whereof 10% is automated* Source: 1 A pragmatic approach to mine automation, ABB Mining Conference Cape Town, 2013 In reach is a significant production incease of 40-50% through automation *Source: Final report Zepa, SMIFU Work package 1, Rock Tech Centre, 2011-12-15 April 8, 2016 7

ABB April 8, 2016 Slide 8 HUR GÖR VI DET?

Den fjärde industriella (r)evulotionen Internet of Things, Services and People Industry 1.0 1712 Mechanical production with the help of steam Industry 4.0 today and tomorrow Things Services Industry 2.0 1870 Assembly lines with the help of electricity Internet of Industry 3.0 1969 Further automation with the help of electronics and software-based control People We drive the change! 4 th Industrial Revolution

ABB April 8, 2016 Slide 10

Next level mining Framtidens gruva kommer ha människor längre från processen Minska kostnaderna, ökad produktivitet, ökad säkerhet, fjärrövervakning och diagnostik utrustning närmare processen Flytta automation och elektrifiering till produktionen, minimera lastning och transporter. The old way Fjärrövervakning och styrning av utrustning, pridektivt underhåll The old way Elektrifierad och autonomom utrustning enabled by integrated operations from pit to port, fully automated, and remotely controlled Key features of future mining operations Limited human presence in production area Continuous production and mechanical excavation Central control room Continuous of ore, people, and equipment ABB April 8, 2016 Slide 11

Trådlösa kommunikationsnätverk Möjliggörare för framtidens gruva April 8, 2016 12

April 8, 2016 13

Smart sensor For a safer working environment Wearables Intelligent rock bolt In cooperation with LTU and PiiA, By EISLAB through I2Mine and EU, More connected things, more information, more intelligence and new services April 8, 2016 14

The future of mining extended automation Bringing things, services and people together Analyze Plan Schedule Monitor Automate Communicate Control Sense Sales / Contracts Corporate headquarters Minerals / Metals price volatility Electrification Mine Ore feeder Concentrator Concentrate transport Smelter Transmission & Distribution E-houses MCC & Drives Drilling, charging Loading and transport Crushing and blasting Ore hoist Grinding and feeding Flotation Thickening Filtering Dryer Furnace Converter

Shift in focus to service and value Bringing things, services and people together Data Collection Analytics (algorithms) Actuation Map Mobility Identify relation/ pattern Performance footprint IP management Visualization Autonomous systems Stationary things Production People Virtual reality models Predict/Optimise Next step Predictive Maintenance system Connectivity for granted - Intelligence - Creating value April 8, 2016 16

ABB April 8, 2016 Slide 17 VAD GÖR ABB?

ABB Mine Location Intelligence Ökad säkerhet och produktivitet 3D-karta över gruvan First level Second level Third level Fourth level Fifth level Tracking av människor, enheter och maskiner Fifth level 2013 Enabled by any mine wide wireless communication network April 8, 2016 18

Fjärrstyrning av maskiner Ökad säkerhet och produktivitet Fjärrstyrd skutknackare vid kross Foto: Boliden Enabled by any mine wide wireless communication network April 8, 2016 19

Fjärrstyrning och autonomitet Ökad säkerhet och produktivitet Foto: Sandvik Semi-autonoma maskiner Foto: Atlas Copco Kontinuerlig lastning April 8, 2016 20

ABB Smart ventilation För arbetsmiljö, ökad säkerhet och energieffektivitet Ventilation på rätt plats, när den behövs Real-time feedback control First level Second level Third level Fourth level Fifth level Extended lifetime of existing infrastructure Energy consumption reduction of 30-50% validated on site In cooperation with Boliden April 8, 2016 21

ABB Smart Power Där mobilitet och intelligens möts Smart Power First level Second level Third level Fourth level Fifth level Enabled by any mine wide wireless communication network April 8, 2016 22

ABB Smart Power Utmaningar Kontinuerlig expansion i gruvan Svårighet att mäta gör optimering omöjlig Säkerhet för både maskin och människa Hantering av flaskhalsar Kontroll på kapacitet: tillgång på kraft Kunna säkerställa selektivitet och spänning April 8, 2016 23

ABB Smart Power Öppnar nya möjligheter April 8, 2016 24

ABB Smart Power Öppnar nya möjligheter Uppkopplade brytare Fjärrstyrning Kontroll Konfiguration Energimätning April 8, 2016 25

ABB Smart Power Grädde på moset! Lokalisering integrerat i 800xA Schedulering av produktion baserat på tillgänglig kraft ABB Inc. April 8, 2016 Slide 26

Uppkopplade mobila maskiner För transparens och predektiv produktion Real-time visualization of actual status and on-line control Work list Progress list Executor Work order Progress of work Connected to all mobile machines A predictable start of the production value chain April 8, 2016 27

ABB lösningar under utveckling Integrera och automatisera hela värdekedjan Production/ Development Logistics Processing Blast cycle Diesel Power CP LHD Diesel Power C Level Tonnes Trucks Conveyors Trains Diesel Power F Trucks Conveyors Diesel Power Power Discharge opening Fatigue Fragmentation Level Tonnes H Power Tonnes Trains Trucks Conveyors Diesel Power C Equipment Parameters Solutions from ABB Scheduler Material tracking Localization April 8, 2016 28 P Production point C - Collection point F - Fragmentation changer H - Hoist

TACK!