GRUNDFOS INSTRUCTIONS. Liftaway C. Installation and operating instructions

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1 GRUNDFOS INSTRUCTIONS Liftaway C Installation and operating instructions

2 Declaration of Conformity We Grundfos declare under our sole responsibility that the products Liftaway C, to which this declaration relates, are in conformity with the Council Directives on the approximation of the laws of the EC Member States relating to Machinery (98/37/EC). Standard used: EN ISO Electromagnetic compatibility (89/336/EEC). Standards used: EN and EN Electrical equipment designed for use within certain voltage limits (73/23/EEC) [95]. Standards used: EN : 2002 and EN : Construction products (89/106/EEC). Standard used: EN /-2. Déclaration de Conformité Nous Grundfos déclarons sous notre seule responsabilité que les produits Liftaway C auxquels se réfère cette déclaration sont conformes aux Directives du Conseil concernant le rapprochement des législations des Etats membres CE relatives à Machines (98/37/CE). Standard utilisé: EN ISO Compatibilité électromagnétique (89/336/CEE). Standards utilisés: EN et EN Matériel électrique destiné à employer dans certaines limites de tension (73/23/CEE) [95]. Standards utilisés: EN : 2002 et EN : Produits de construction (89/106/CEE). Standard utilisé: EN /-2. Declaración de Conformidad Nosotros Grundfos declaramos bajo nuestra única responsabilidad que los productos Liftaway C a los cuales se refiere esta declaración son conformes con las Directivas del Consejo relativas a la aproximación de las legislaciones de los Estados Miembros de la CE sobre Máquinas (98/37/CE). Norma aplicada: EN ISO Compatibilidad electromagnética (89/336/CEE). Normas aplicadas: EN y EN Material eléctrico destinado a utilizarse con determinadas límites de tensión (73/23/CEE) [95]. Normas aplicadas: EN : 2002 y EN : Productos de construcción (89/106/CEE). Norma aplicada: EN /-2. Δήλωση Συμμόρφωσης Εμείς η Grundfos δηλώνουμε με αποκλειστικά δική μας ευθύνη ότι τα προιόντα Liftaway C συμμορφώνονται με την Οδηγία του Συμβουλίου επί της σύγκλισης των νόμων των Κρατών Mελών της Ευρωπαικής Ενωσης σε σχέση με τα Μηχανήματα (98/37/EC). Πρότυπο που χρησιμοποιήθηκε: EN ISO Ηλεκτρομαγνητική συμβατότητα (89/336/EEC). Πρότυπα που χρησιμοποιήθηκαν: EN και EN Ηλεκτρικές συσκευές σχεδιασμένες γιά χρήση εντός ορισμένων ορίων ηλεκτρικής τάσης (73/23/EEC) [95]. Πρότυπα που χρησιμοποιήθηκαν: EN : 2002 και EN : Προϊόντα κατασκευών (89/106/EEC). Πρότυπο που χρησιμοποιήθηκε: EN /-2. Försäkran om överensstämmelse Vi Grundfos försäkrar under ansvar, att produkterna Liftaway C, som omfattas av denna försäkran, är i överensstämmelse med Rådets Direktiv om inbördes närmande till EU-medlemsstaternas lagstiftning, avseende Maskinell utrustning (98/37/EC). Använd standard: EN ISO Elektromagnetisk kompatibilitet (89/336/EC). Använda standarder: EN och EN Elektrisk material avsedd för användning inom vissa spänningsgränser (73/23/EC) [95]. Använda standarder: EN : 2002 och EN : Produkter för bygg och anläggning (89/106/EC). Använd standard: EN /-2. Konformitätserklärung Wir Grundfos erklären in alleiniger Verantwortung, dass die Produkte Liftaway C, auf die sich diese Erklärung bezieht, mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der EG- Mitgliedstaaten übereinstimmen Maschinen (98/37/EG). Norm, die verwendet wurde: EN ISO Elektromagnetische Verträglichkeit (89/336/EWG). Normen, die verwendet wurden: EN und EN Elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen (73/23/EWG) [95]. Normen, die verwendet wurden: EN : 2002 und EN : Bauprodukte (89/106/EWG). Norm, die verwendet wurde: EN /-2. Dichiarazione di Conformità Noi Grundfos dichiariamo sotto la nostra esclusiva responsabilità che i prodotti Liftaway C ai quali questa dichiarazione se riferisce sono conformi alle Direttive del Consiglio concernente il ravvicinamento delle legislazioni degli Stati membri CE relative a Macchine (98/37/CE). Standard usato: EN ISO Compatibilità elettromagnetica (89/336/CEE). Standard usati: EN e EN Materiale elettrico destinato ad essere utilizzato entro certi limiti di tensione (73/23/CEE) [95]. Standard usati: EN : 2002 e EN : Prodotti da costruzione (89/106/CEE). Standard usato: EN /-2. Declaração de Conformidade Nós Grundfos declaramos sob nossa única responsabilidade que os produtos Liftaway C aos quais se refere esta declaração estão em conformidade com as Directivas do Conselho das Comunidades Europeias relativas à aproximação das legislações dos Estados Membros respeitantes à Máquinas (98/37/CE). Norma utilizada: EN ISO Compatibilidade electromagnética (89/336/CEE). Normas utilizadas: EN e EN Material eléctrico destinado a ser utilizado dentro de certos limites de tensão (73/23/CEE) [95]. Normas utilizadas: EN : 2002 e EN : Produtos de construção (89/106/CEE). Norma utilizada: EN /-2. Overeenkomstigheidsverklaring Wij Grundfos verklaren geheel onder eigen verantwoordelijkheid dat de produkten Liftaway C waarop deze verklaring betrekking heeft in overeenstemming zijn met de Richtlijnen van de Raad inzake de onderlinge aanpassing van de wetgevingen van de Lid-Staten betreffende Machines (98/37/EG). Norm: EN ISO Elektromagnetische compatibiliteit (89/336/EEG). Normen: EN en EN Elektrisch materiaal bestemd voor gebruik binnen bepaalde spanningsgrenzen (73/23/EEG) [95]. Normen: EN : 2002 en EN : Bouwproducten (89/106/EEG). Norm: EN /-2. Vastaavuusvakuutus Me Grundfos vakuutamme yksin vastuullisesti, että tuotteet Liftaway C, jota tämä vakuutus koskee, noudattavat direktiivejä jotka käsittelevät EY:n jäsenvaltioiden koneellisia laitteita koskevien lakien yhdenmukaisuutta seur.: Koneet (98/37/EY). Käytetty standardi: EN ISO Elektromagneettinen vastaavuus (89/336/EY). Käytetyt standardit: EN ja EN Määrättyjen jänniterajoitusten puitteissa käytettävät sähköiset laitteet (73/23/EY) [95]. Käytetyt standardit: EN : 2002 ja EN : Rakennustuotteet (89/106/EY). Käytetty standardi: EN

3 Overensstemmelseserklæring Vi Grundfos erklærer under ansvar, at produkterne Liftaway C, som denne erklæring omhandler, er i overensstemmelse med Rådets direktiver om indbyrdes tilnærmelse til EF medlemsstaternes lovgivning om Maskiner (98/37/EF). Anvendt standard: EN ISO Elektromagnetisk kompatibilitet (89/336/EØF). Anvendte standarder: EN og EN Elektrisk materiel bestemt til anvendelse inden for visse spændingsgrænser (73/23/EØF) [95]. Anvendte standarder: EN : 2002 og EN : Byggevarer (89/106/EØF). Anvendt standard: EN /-2. Bjerringbro, 1 August 2006 Jan Strandgaard Technical Director 3

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5 Liftaway C Installation and operating instructions 6 Montage- und Betriebsanleitung 11 Notice d'installation et d'entretien 16 Istruzioni di installazione e funzionamento 21 Instrucciones de instalación y funcionamiento 26 Instruções de instalação e funcionamento 31 Οδηγίες εγκατάστασης και λειτουργίας 36 Installatie- en bedieningsinstructies 41 Monterings- och driftsinstruktion 46 Asennus- ja käyttöohjeet 50 Monterings- og driftsinstruktion 54 5

6 CONTENTS Page 1. General description Applications Pumped liquids 6 2. Function 6 3. Technical data 6 4. Components 7 5. Dimensions 7 6. Installation of tank 8 7. Mounting and venting of pump 9 8. Start-up Maintenance Disposal 10 Prior to installation, read these installation and operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice. 1. General description Grundfos Liftaway C 40-1 is a compact mini lifting station consisting of a tank and a waste water pump, type Unilift KP 150 or Unilift KP 250, with level switch for automatic start/stop. The lifting station is designed for the pumping of waste water from wash basins, washing machines and showers. The tank, which is installed on the floor, has a functional design with an easy-to-clean white surface. The automatic lifting station is easy to install and provides faultless operation. These instructions apply to the Liftaway C 40-1 tank and installation kit only. See also the Installation and Operating Instructions supplied with the pump. 1.2 Pumped liquids Waste water, not containing solid particles. Liquid temperature: Maximum 70 C. The tank is resistant to weak acids with ph values of 4 to 10. Waste water containing fat must not be discharged into the tank. See also installation and operating instructions for the pump. 2. Function Waste water from the connected units is discharged into the lifting station. The pump starts and stops by means of the level switch, depending on liquid level in tank. The waste water is pumped through the discharge pipe to the main sewer line. 3. Technical data Tank discharge connection: Inlet connections: Sound pressure level: Technical data for pump: 1 x DN x DN x DN 40/50 (in cover). <65 db(a). See pump instructions. 1.1 Applications The Liftaway C 40-1 in combination with the Unilift KP 150 or Unilift KP 250 is designed for the pumping of waste water from wash basins, washing machines and showers where the waste water cannot be led directly to the sewer by means of a natural downward slope. The Liftaway C 40-1 must not be used for the pumping of sewage water from toilets. The lifting station is typically used for: the pumping of waste water from basements below sewer level and units installed in connection with the renovation or modernisation of existing buildings, where the installation may be remote from the main soil pipe so that a natural slope cannot be established. 6

7 4. Components d a b c d TM h i j e f g a. Sealed cover. b. Air vent cap with overflow protection and charcoal filter. c. Tank discharge connection with hole and clamp. d. Inlet connections. e. Retainer for lever arm. f. Long lever arm for level switch of pump. g. Short lever arm for level switch of pump. h. Hose with clamp for connection between pump discharge port and tank discharge. i. Fitting for pump discharge port. j. Non-return valve for pump discharge port. 5. Dimensions TM

8 8 6. Installation of tank Note: Place the tank in such a position that the cover can be removed for periodic inspection. To eliminate the transmission of noise to the building, - ensure that there is at least 10 mm clearance between the tank and any adjacent wall. - place the tank on an anti-vibration material. If a shower is to be connected, the discharge connection from the shower must be at least 180 mm higher than the base of the tank. Even though a non-return valve is fitted in the pump discharge port, the discharge pipe must be taken above the back flow level (i.e. main sewer level). The pipework from this point must be made with pipe sizes of at least 40 mm nominal diameter (DN 40). It is recommended that the discharge pipe travels first vertically and then horizontally in order to utilize the pump pressure in the vertical part of the discharge pipe. For use of the connection in the tank cover (a): - Knock out the disk and use the DN 40 or DN 50 gasket as seal. The fasteners supplied with the unit are required for wall or floor mounting, see b. Installation example Wall or floor mounting TM TM min. 180 mm b b

9 7. Mounting and venting of pump 1. Fit the retainer for lever arm to the pump. TM Fit the lever arm to the retainer. The choice of lever arm depends on whether a shower is connected or not. It must be ensured that the pump cut-in level is always lower than the discharge of the shower. Pump cut-in and cut-out levels: Short lever arm: 180/50 mm. Long lever arm: 250/50 mm. With shower (short lever arm) Without shower (long lever arm) TM /TM Secure the level switch of the pump to the lever arm. TM Fit the non-return valve and the fitting in the pump discharge port. Important: The valve flap must be uppermost. TM Place the pump in the base (left or right side can be used). 6. Fit the hose between the pump discharge port and the tank discharge. TM /TM Secure the electric cable of the pump to the tank. 8. Vent the pump: 1. Connect the pump to the electricity supply.* 2. Pour water into the tank until the pump starts. 3. Move the pump gently from side to side until it starts delivering water. 9. Fit the cover to the tank. * For electrical connection: See installation and operating instructions for the pump. TM

10 8. Start-up 1. Check that all pipes and connections are tight. 2. Fill water from one of the connected units into the tank and check that the pump starts. If the pump starts, the lifting station is ready for use. If the pump does not start, check that the lever arm and the level switch have been fitted correctly and can move freely. See also section Fault Finding Chart in the installation and operating instructions for the pump. 9. Maintenance Liftaway C 40-1 with a Unilift KP pump is practically maintenance-free. However, regular checks and cleaning will ensure faultless operation and a long operating life. To prevent unnecessary pumping, it should be checked that the connected units are tight. For pump maintenance, see Installation and Operating Instructions for the pump. Cleaning the tank For systems which are used very rarely, occasional internal cleaning is recommended. When the tank has been emptied, the pump must be vented, see point 8 in section 7. Mounting and venting of pump. Cleaning the units connected After cleaning the units connected, flush the Liftaway once more with clean water. 10. Disposal This product or parts of it must be disposed of in an environmentally sound way: 1. Use the public or private waste collection service. 2. If this is not possible, contact the nearest Grundfos company or service workshop. 10 Subject to alterations.

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12 Denmark GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: Telefax: info_gdk@grundfos.com Argentina Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km Lote 34A Garin Pcia. de Buenos Aires Phone: Telefax: Australia GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: Telefax: Austria GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: Telefax: Belgium N.V. GRUNDFOS Bellux S.A. Boomsesteenweg B-2630 Aartselaar Tél.: Télécopie: Belorussia Представительство ГРУНДФОС в Минске Минск ул.олешева 14 Телефон: (8632) Факс: (8632) Bosnia/Herzegovina GRUNDFOS Sarajevo Paromlinska br. 16, BiH Sarajevo Phone: Telefax: Brazil GRUNDFOS do Brasil Ltda. Rua Tomazina 106 CEP Pinhais - PR Phone: Telefax: Bulgaria GRUNDFOS Pumpen Vertrieb Representative Office - Bulgaria Bulgaria, 1421 Sofia Lozenetz District Arsenalski blvd. Phone: , Telefax: Canada GRUNDFOS Canada Inc Brighton Road Oakville, Ontario L6H 6C9 Phone: Telefax: China GRUNDFOS Pumps (Shanghai) Co. Ltd. 22 Floor, Xin Hua Lian Building Huai Hai Rd, (M) Shanghai PRC Phone: Telefax: Croatia GRUNDFOS predstavništvo Zagreb Cebini 37, Buzin HR Zagreb Phone: Telefax: Czech Republic GRUNDFOS s.r.o. Čapkovského Olomouc Phone: Telefax: Estonia GRUNDFOS Pumps Eesti OÜ Peterburi tee Tallinn Tel: Fax: Finland OY GRUNDFOS Pumput AB Mestarintie 11 Piispankylä FIN Vantaa (Helsinki) Phone: Telefax: France Pompes GRUNDFOS Distribution S.A. Parc d Activités de Chesnes 57, rue de Malacombe F St. Quentin Fallavier (Lyon) Tél.: Télécopie: Germany GRUNDFOS GMBH Schlüterstr Erkrath Tel.: +49-(0) Telefax: +49-(0) infoservice@grundfos.de Service in Deutschland: kundendienst@grundfos.de Greece GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR Peania Phone: Telefax: Hong Kong GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: / Telefax: Hungary GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: Telefax: India GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chamiers Road Chennai Phone: Indonesia PT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta Phone: Telefax: / Ireland GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: Telefax: Italy GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I Truccazzano (Milano) Tel.: Telefax: / Japan GRUNDFOS Pumps K.K , Shin Miyakoda Hamamatsu City Shizuoka pref Phone: Telefax: Korea GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building Yeoksam-dong, Kangnam-ku, Seoul, Korea Phone: Telefax: Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: , Fakss: Lithuania GRUNDFOS Pumps UAB Smolensko g. 6 LT Vilnius Tel: Fax: Malaysia GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park Shah Alam Selangor Phone: Telefax: Mexico Bombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L Mexico Phone: Telefax: Netherlands GRUNDFOS Nederland B.V. Postbus 104 NL-1380 AC Weesp Tel.: Telefax: / New Zealand GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: Telefax: Norway GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: Telefax: Poland GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL Przeźmierowo Phone: (+48-61) Telefax: (+48-61) Portugal Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P Paço de Arcos Tel.: Telefax: România GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: Telefax: romania@grundfos.ro Russia ООО Грундфос Россия, Москва, Школьная 39 Тел. (+7) , Факс (+7) , grundfos.moscow@grundfos.com Serbia and Montenegro GRUNDFOS Predstavništvo Beograd Dr. Milutina Ivkovića 2a/29 YU Beograd Phone: , Telefax: Singapore GRUNDFOS (Singapore) Pte. Ltd. 24 Tuas West Road Jurong Town Singapore Phone: Telefax: Slovenia GRUNDFOS PUMPEN VERTRIEB Ges.m.b.H., Podružnica Ljubljana Blatnica 1, SI-1236 Trzin Phone: Telefax: slovenia@grundfos.si Spain Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E Algete (Madrid) Tel.: Telefax: Sweden GRUNDFOS AB Lunnagårdsgatan Mölndal Tel.: Telefax: Switzerland GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: Telefax: Taiwan GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: Telefax: Thailand GRUNDFOS (Thailand) Ltd. 947/168 Moo 12, Bangna-Trad Rd., K.M. 3, Bangna, Phrakanong Bangkok Phone: Telefax: Turkey GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi, 2. yol 200. Sokak No Gebze/ Kocaeli Phone: Telefax: satis@grundfos.com Ukraine ТОВ ГРУНДФОС Украина ул. Владимирская, 71, оф. 45 г. Киев, 01033, Украина, Тел Факс United Arab Emirates GRUNDFOS Gulf Distribution P.O. Box Jebel Ali Free Zone Dubai Phone: Telefax: United Kingdom GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: Telefax: U.S.A. GRUNDFOS Pumps Corporation West 118th Terrace Olathe, Kansas Phone: Telefax: Usbekistan Представительство ГРУНДФОС в Ташкенте Ташкент ул.усмана Носира 1-й тупик 5 Телефон: (3712) Факс: (3712) Addresses revised

13 Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence Repl. V