1 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Title of presentation 2 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Varför o hur startade 4.0? 4.0 startade i Tyskland i syfte att åstadkomma en effektiv och flexibel produktion för att bli mer konkurrenskraftiga bortom år 2025. Regering satsar 200Mio Euro/år. 3 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Vad kan/ska man uppnå med 4.0? Individ och kundanpassade massprodukter till konkurrensmässiga kostnader. Maskinerna som är uppkopplade och produkterna taggade med så mycket information att de själva styr produktionen, Smart Factory. Få till en industristandard gällande informationsutbyte. Molntjänster för anpassade informationsutbyte till kunder. 4 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Varför o hur startade 4.0? 5 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
kl 6 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Hannover mässan 2015 Bosch Rexroth 7 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Industri 4.0 Smart factory Bosch Rexroth 8 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
History 2014 Connected 2000 LEAN 1950 MTM 1900 Ergonomics 9 10/16/2015 DC-IA/EFP2,- SPL41 Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Trend även för Sverige? 10 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Tillverkning i Asien saknar resursplanering. När outsourcingtrenden var som störst låg fokus på kostnadsbesparingar, men vad flera tillverkare i Asien ofta saknar är resursplanering. Ari Kesti, vd på Svia, spenderar mycket tid i asiatiska fabriker och han menar att bearbetningsmaskiner kan stå stilla under långa perioder. Tillsammans med ineffektiv personal kan detta bli kostsamt: Enligt mätningar är en människa endast 50 procent effektiv i sitt arbete. Utöver detta har lönekostnaderna också skjutit i höjden de senaste åren, säger han. Billigare tillverkning i Sverige Konsekvensen har blivit att företag nu flyttar hem sin produktion till Sverige. Här ligger man långt fram i produktionsteknik med högteknologisk automation som minskar behovet av personal. Vi har nu nått en punkt där det är billigare att tillverka i Sverige än vad det är i låglöneländer i Asien. Och i stället för att använda oss av flera olika sorters bearbetningsmaskiner, såsom i låglönefabriker kan vi i stället använda multimaskiner, förklarar Svias vd. 11 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Vad har vi idag som går mot Industri 4.0? 12 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Motion Control MLC VT-HMC Motion Control HEDE10-3X ABPAC Open Core Active Cockpit 13 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
ABPAC Intelligent och skräddarsydd Konfigurerbart Uppkopplat (Industri 4.0) Energieffektivt (Sytronx) German 14 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Sensornod IP65 Uppkopplad Industri 4.0 Givare för tillståndsövervakning Oiljekvalitet Tryck Temperatur Nivå Verkningsgrad Filterövervakning Fördelar: Givare för all önskad övervakning Övervakning av komponentstatus Förenklar förebyggande underhåll Gränssnitt och visualisering på smarta enheter 15 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Slide title Central server PC users Mobile phone users Internet Database Analysis functions Web server (Html 5) Alarm functions Report functions Logbook functions 16 Tablet users 10/16/2015 Abteilung Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Gprs-alternative Central server PC users Mobile phone users Internet Database Analysis functions Web server (Html 5) Alarm functions Report functions Logbook functions 17 Tablet users 10/16/2015 Abteilung Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Igår Idag ERP MES Shopfloor 18 10/16/2015 DC-IA/EFP2,- SPL41 Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
User interface (UI) and UI-management HTML5, apps, widgets 65`` UHD-touch screen 54`` HD-touch screen 9,7`` tablet 4,7`` smartphone UI managementui Management UI handling structure, UI-Bedienstruktur, setup, aggregated Setup, dataaggregierte Daten UI-server DB Interaction with any files Business logic Process engine Customer back-end systems Files Machine level Customer database ERP / MES External apps 19 10/16/2015 DC-IA/EFP2,- SPL41 Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Efficient Components Energieffektiva produkter som samverkar Maximal effektivitet i varje teknik Hydraulenheter som arbeter vid bästa arbetspunkt Linjärkomponenter med minimal friktion Effektiva servomotorer Intelligent Drive Frekvensstyrning Decentraliserad drivteknik 20 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Energioptimierad rörelse Förflyttning 2 x 500 mm på 0,8 sek, m = 50 kg Enkel Trapetsform Sinusformad -20 % Effektivt Moment: 14,85 Nm Kontinuerlig effekt: 741 W Effektivt Moment : Kontinuerlig effekt: 11,9 Nm 587 W 21 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Simulation för nya applikationer Dimensioneringsverktyget SytronixSize beräknar den förväntade meddeleffekten och energiförbrukningen av applikationen, konventionell och med Sytronix, utgående från lastcykeln. Lastcykel Energiberäkning 22 10/16/2015 DCSN/STI1-SE Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Integrerad energy övervakning 23 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Productivity Agent Improving product quality and product quantity with minimized transient time higher precision and dynamics Optimizing machine availability with maintenance in time instead of unexpected machine downtime Reducing life-cycle costs by condition-oriented monitoring instead of fixed replacement intervals Extending machine lifetime prevent consequential damage with early detection of wear Active Vibration Damping Mechanical Analysis Envelope Curve Monitoring Frequency Response Analysis Collision Monitoring S1 Characteristic Analysis reduced transient time and higher accuracy simple and quick check of axis mechanics online monitoring of machining process detailed analysis of mechanics configurable online-recorder configurable monitoring of operating point 24 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Möjligheter IFS Teknikdag 2015 1 december Konstruktionsmöjligheter System Design Efficient Components Recovery On Demand Koncept Mekanisk Konstruktion Mjukvarukonstruktion Driftagning Produktion Retrofit Service Maskinens livscykel 25 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Traditionellt hydraulaggregat 26 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Energi-optimerat hydraulaggregat 27 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Decentraliserade hydraul-axlar Hydraulisk Compac axis 28 10/16/2015 Bo Lindbom Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Decentraliserade hydraul-axlar Hydraulisk Compac axis 29 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Decentraliserade el-axlar Elektrisk Compac axis 30 10/16/2015 Jan Tegevall Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Hybrid cylinder for the Royal Stockholm Opera House Stockholm royal opera Hybrid cylinder where movement is made by planetary roller unit and the oil pressure inside the cylinders acts as a hydraulic counterweight this givs to a very energy efficient system. 31 10/16/2015 StoP/END Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
CAB 20-20 20 basic size M=63 kg Standard size 1,25 lit/rev 65 % less weight CA 50-20 50 basic frame size M=175 kg Stroked cam to 1,25 lit/rev 32 10/16/2015 Bengt Liljedahl (DC-IA/PRM8) Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
Sammanfattning Industri 4.0 Öka automationsgraden hos våra kunder. Gäller särskilt små o medelstora företag. En light version av 4.0 är att få till en slutet styrning (reglersystem) i stället för öppet styrning. Förse hydraulisk utrustning med sensorer för övervakning förebyggande underhåll. Oavsett elektronik för mekatronik eller hydraulik arbetar vi samma platform vilket ökar våra möjligheter att attrahera yngre förmågor till hydraulik. 33 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
SLUT Tackar för er uppmärksamhet 34 10/16/2015 Department Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in