Z-LYFTEN PRODUKTION AB MONTERINGSANVISNING INSTALLATION INSTRUCTION

Transkript

1 Z-LYFTEN PRODUKTION AB 55423TL MONTERINGSANVISNING INSTALLATION INSTRUCTION DRAGKROK / TOW HOOK Z Försäljning/Sales/Verkauf Mossvägen 8, KATRINEHOLM, SWEDEN Telephone: Telefax: zepro@zepro.com Internet: Fabrik/Factory/Fabrik Allévägen 4, BISPGÅRDEN, SWEDEN Telephone: Telefax: info@zepro.com Internet:

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3 Inledning * Denna dragkrok är godkänd för montage på följande bilmodeller; Ford; Transit förlängd och ej förlängd Mercedes; Sprinter Volkswagen; Crafter Iveco; Daily Toyota; Dyna 100 och 150 * Dragkroken är eftermonterbar. * Ingen elektrisk koppling för lampor till dragkärra kan beställas från Z-Lyften Produktion AB. Detta beställs från respektive biltillverkare. * Endast Zepro dragkonsol med 50 mm kula, vid 60 mm kula kontakta återförsäljare. * Vid behov kan komplett förlängning (150 mm) till dragkroken beställas från Z-Lyften Produktion AB som tillbehör. * Godkänd dragvikt, kulposition och kultryck för ditt fordon kan fås från bilens dokumentation eller dess tillverkare, vid problem kontakta återförsäljaren. * Godkända chassibredder - max 1100 mm. * Kontrollera att kulan hamnar i en position som är godkänd av biltillverkaren. * The tow hook concept is approved for installation on the following truck models; Ford; Transit with extension and without extension Mercedes; Sprinter (most models) Volkswagen; Crafter (most models) Iveco; Daily Toyota; Dyna 100 and 150 * The tow hook is designed also for post installation. * No components for electric devices (lamps etc.) can be ordered from Zepro. These must be ordered from the truck manufacturer. * Only zepro bracket with 50 mm ball is allowed. If there is another request, please contact your supplier. * If needed, an extension (150 mm) for the tow hook can be ordered from Zepro as an accessory. * Homologated towing weight, ball position and ball pressure for your vehicle are defined in the documentation for the truck or by truck manufacturer/sales office. * Approved chassis width max 1100 mm. Introduction * NB! Make sure that the bowl is in a position which is approved by the truck manufacturer 3

4 Allmänt * Kontrollera att Du har rätt dragkrok för din bil. * Draget är konstruerat och testat i enlighet med Europeiska reglementet ECE R55 samt uppfyller kraven för detta. Det är därmed ej tillåtet att ändra på konstruktionen, samt att draget endast får monteras på den bilmodell som det är avsett för. * Innan montering ska draget kontrolleras så att inga detaljer saknas eller är transportskadade. * Elinstallationer ska ske i enlighet med gällande regler * Alla skruvar efterdrages efter ca kilometers körning. Endast medföljande skruvar och muttrar bör användas, om så inte är fallet måste de under alla omständigheter hålla angiven skruvklass (8.8). * OBS! Variationer i bilarnas utformning kan förekomma utan vår vetskap. * Har draget blivit utsatt för yttre åverkan, t.e.x en trafikolycka eller annan form av påkörning är det ej säkert och bör bytas. * Svenskt intyg för dragkrok kan beställas från Z-lyften Produktion AB * Denna monteringsanvisning ska medfölja bilens dokument och uppvisas vid besiktning hos resp. lands Bilprovning. Generally * Make sure that you have the correct tow hook set for your truck model. * The tow hook concept has been designed and tested in accordance with the European regulations ECE R55 and fulfils these requirements. Hence it is not allowed to make any changes to the design, and note that the tow hook device may only be used on the truck model for which it is intended. * Before the installation, make sure that no parts are missing or have been damaged during transportation. * Electrical installations shall be performed in accordance with existing rules. * All bolts/nuts must be re-tightened after approximately 1000 kilometres. Only enclosed bolts and nuts shall be used. If this is not the case, they must under all circumstances fulfil stated classification of screw standard (8.8). * NB! Variations in the trucks design may exist or be adopted without our knowledge. * If the tow hook has been exposed to external damage, e.g. by a car accident or some other type of collision it is not safe and should be replaced. * This Installation instruction shall be enclosed in the truck documentation and be shown at vehicle inspection. 4

5 Montering; Drag / Installation; Tow Hook st. M14 muttrar ingår i art. nr st. M14 muttrar ingår i art.nr (kulkonsol pcs. M14 nuts 50 mm). is included in art. nr This drawing is property of Z-Lyften Produktion AB and is loaned subject to return upon demand. It is not to be reproduced or used directly or indirectly in any way detrimental to the interest of Z-Lyften Produktion AB Typskylt kpl. ZNL 75 - V1/ Sign f type & fabric cpl. ZNL 75 - V Gängpressande skruv/ Tapping screw 16 1 Distansbricka/ Spacer 15 4 Sexkantskruv/ Hexagon head screw 14 8 Sexkantsmutter/ Hex Nut 13 2 Sexkantskruv/ Hexagon head screw 12 4 Sexkantskruv/ Hexagon head screw 11 2 Sexkantskruv/ Hexagon head screw 10 1 Stag, dragkonsol Z/ZL 75 - höger/ Bar, towing bracket Z/ZL 75 -right 9 1 Stag, dragkonsol Z/ZL 75 - vänster/ Bar, towing bracket Z/ZL 75 -left 8 4 Sexkantsmutter/ Hex Nut 7 2 Låsprofil/ Locking profile 6 1 Dragkonsol ZL/ZLU 75/ towing bracket ZL/ZLU 75 5 Åtdragningsmoment 2 Sexkantskruv/ Hexagon för head skruv screw och mutter. 4 6 Sexkantsmutter M12 Loc-king/ Hex Nut Torque, screw and nut. 3 4 Sexkantskruv/ Hexagon head screw -M Nm 2 1 Fästplatta/ Mounting plate Item -M Qty Nm Title/Description -M Nm TL Z TL Skruv M8 x 50 TT 56121TL Z TL ISO M14 x TL DIN M TL ISO M14 x TL ISO M10 x TL ISO M12 x TL Z47386-H 56025TL Z47386-V 20170TL DIN M TL Z TL Z TL ISO M14 x TL DIN M TL ISO M12 x TL Z47294 Stock nr. Drawing nr Rev. Åtdragningsmoment för skruv och mutter: - M Nm, - M Nm, - M Nm. Ingår i draggodkännande Title Used on: Dragkrok kpl. höjdjusterbar (4 & 5 ZL/ZLU 75-90/110 t) Towbar cpl. height adjustable (4 & 5 t) ZL/ZLU 75-90/110 Material - Dimension Weight (kg) 25,5 1 Drawn Date Designer Checked by Approved by Scale BC BC BC CL 1 : 4 A A CARGOTEC BRAND 5 15 Z-Lyften Produktion AB 4 st. M14x50 ingår i art. nr st. M14x50 ingår art.nr (kulkonsol pcs. M14x50 50 mm) is included in art. nr Drawing interpretation unless otherwise specified. Welding: Surface finish: Tolerance: Stock nr. Drawing nr TL All measures intends finished product IS0 tolerances and drawing rules Sheet Z /1 Size Revision A3 Item Qty Title/Description Stock nr. Drawing nr. Rev. 2 1 Fästplatta/ Mounting plate 53836TL Z47294 A 3 4 Sexkantskruv/ Hexagon head screw 22377TL ISO M12 x Sexkantsmutter M12 Loc-king/ Hex Nut 21664TL DIN M Sexkantskruv/ Hexagon head screw 21488TL ISO M14 x Dragkonsol ZL/ZLU 75/ towing bracket ZL/ZLU TL Z Låsprofil/ Locking profile 56021TL Z Sexkantsmutter/ Hex Nut 20170TL DIN M Stag, dragkonsol Z/ZL 75 - vänster/ Bar, towing bracket Z/ZL 75 -left 56025TL Z47386-V 10 1 Stag, dragkonsol Z/ZL 75 - höger/ Bar, towing bracket Z/ZL 75 -right 56024TL Z47386-H 11 2 Sexkantskruv/ Hexagon head screw 21311TL ISO M12 x Sexkantskruv/ Hexagon head screw 21977TL ISO M10 x Sexkantskruv/ Hexagon head screw 22328TL ISO M14 x Sexkantsmutter/ Hex Nut 21484TL DIN M Sexkantskruv/ Hexagon head screw 21887TL ISO M14 x Distansbricka/ Spacer 56121TL Z Gängpressande skruv/ Tapping screw 22415TL Skruv M8 x 50 TT 18 1 Typskylt kpl. ZNL 75 - V1/ Sign f type & fabric cpl. ZNL 75 - V TL Z

6 Montering; Drag / Installation; Tow Hook st. M14 muttrar ingår i 4 art. st. M14 nr muttrar ingår i art.nr (kulkonsol 4 pcs. M14 50 nuts mm). is included in art. nr This drawing is property of Z-Lyften Produktion AB and is loaned subject to return upon demand. It is not to be reproduced or used directly or indirectly in any way detrimental to the interest of Z-Lyften Produktion AB Typskylt kpl. ZNL 75 - V1/ Sign f type & fabric cpl. ZNL 75 - V1 Gängpressande skruv/ Tapping screw Distansbricka/ Spacer Sexkantskruv/ Hexagon head screw Sexkantsmutter/ Hex Nut Sexkantskruv/ Hexagon head screw Sexkantskruv/ Hexagon head screw Sexkantskruv/ Hexagon head screw Stag, dragkonsol Z/ZL 75 - höger/ Bar, towing bracket Z/ZL 75 -right Stag, dragkonsol Z/ZL 75 - vänster/ Bar, towing bracket Z/ZL 75 -left 8 4 Sexkantsmutter/ Hex Nut Torque, screw and 7 2nut. Låsprofil/ Locking profile 6 1 Dragkonsol Z/ZU 75/ Towing Bracket Z/ZU 75 2 Item Qty Åtdragningsmoment för skruv och mutter. -M Nm 5 -M Nm4 -M Nm3 Sexkantskruv/ Hexagon head screw Sexkantsmutter M12 Loc-king/ Hex Nut Sexkantskruv/ Hexagon head screw Fästplatta/ Mounting plate Title/Description TL 22415TL 56121TL 21887TL 21484TL 22328TL 21977TL 21311TL 56024TL 56025TL 20170TL 56021TL 56029TL 21488TL 21664TL 22377TL 53836TL Stock nr Z Skruv M8 x 50 TT Z47079 ISO M14 x 50 DIN M14 ISO M14 x 35 ISO M10 x 30 ISO M12 x 35 Z47386-H Z47386-V DIN M10 Z47389 Z47393 ISO M14 x 40 DIN M12 ISO M12 x 140 Z47294 Drawing nr A Rev. Title Åtdragningsmoment för skruv och mutter: - M Nm, - M Nm, - M Nm. Used on: Dragkrok kpl. höjdjusterbar (4 & 5 Z/ZU 75-90/110 t) Towbar cpl. height adjustable (4 & 5 t) Z/ZU 75-90/110 Material - Dimension Weight (kg) 25,2 Date Designer Drawn Checked by Approved by Scale BC BC BC CL 1 : 4 A CARGOTEC BRAND Z-Lyften Produktion AB 4 st. M14x50 ingår i art. nr st. M14x50 ingår i art.nr pcs. M14x50 is included in art. nr. (kulkonsol 50 mm) Ingår i draggodkännande Drawing interpretation unless otherwise specified. Welding: Surface finish: Tolerance: Stock nr. Drawing nr TL All measures intends finished product IS0 tolerances and drawing rules Sheet Z /1 Size Revision A3 Item Qty Title/Description Stock nr. Drawing nr. Rev. 2 1 Fästplatta/ Mounting plate 53836TL Z47294 A 3 4 Sexkantskruv/ Hexagon head screw 22377TL ISO M12 x Sexkantsmutter M12 Loc-king/ Hex Nut 21664TL DIN M Sexkantskruv/ Hexagon head screw 21488TL ISO M14 x Dragkonsol Z/ZU 75/ Towing Bracket Z/ZU TL Z Låsprofil/ Locking profile 56021TL Z Sexkantsmutter/ Hex Nut 20170TL DIN M Stag, dragkonsol Z/ZL 75 - vänster/ Bar, towing bracket Z/ZL 75 -left 56025TL Z47386-V 10 1 Stag, dragkonsol Z/ZL 75 - höger/ Bar, towing bracket Z/ZL 75 -right 56024TL Z47386-H 11 2 Sexkantskruv/ Hexagon head screw 21311TL ISO M12 x Sexkantskruv/ Hexagon head screw 21977TL ISO M10 x Sexkantskruv/ Hexagon head screw 22328TL ISO M14 x Sexkantsmutter/ Hex Nut 21484TL DIN M Sexkantskruv/ Hexagon head screw 21887TL ISO M14 x Distansbricka/ Spacer 56121TL Z Gängpressande skruv/ Tapping screw 22415TL Skruv M8 x 50 TT 18 1 Typskylt kpl. ZNL 75 - V1/ Sign f type & fabric cpl. ZNL 75 - V TL Z

7 Montering; Drag / Installation; Tow Hook Rev.Tag Date Rev. number Revised ECR Approved A BC BC CL st. M14 muttrar ingår i art. nr st. M14 muttrar ingår i art.nr (kulkonsol 4 pcs. M14 50 nuts mm). is included in art. nr This drawing is property of Z-Lyften Produktion AB and is loaned subject to return upon demand. It is not to be reproduced or used directly or indirectly in any way detrimental to the interest of Z-Lyften Produktion AB. A Åtdragningsmoment för skruv och mutter. Torque, screw and nut Hydr.slang 2KOZ 1/4"x410/ Hydr hose 2KOZ 1/4"x M Typskylt kpl. Nm ZNL 75 - V1/ Sign f type & fabric cpl. ZNL 75 - V1 17 -M Gängpressande Nm skruv/ Tapping screw 16 -M Distansbricka/ Nm Spacer 15 4 Sexkantsmutter/ Hex Nut 14 4 Sexkantskruv/ Hexagon head screw 13 2 Sexkantskruv/ Hexagon head screw 12 4 Sexkantskruv/ Hexagon head screw 11 8 Sexkantsmutter/ Hex Nut 10 2 Sexkantskruv/ Hexagon head screw 9 1 Stag, dragkonsol ZN75 - höger/ Bar,tow hook ZN75- right 8 1 Stag, dragkonsol ZN 75 - vänster/ Bar,tow hook ZN75- left 7 2 Sexkantskruv/ Hexagon head screw 6 2 Låsprofil/ Locking profile 5 1 Dragkonsol ZN/ZNU 75/ Tow hook ZN/ZNU 4 6 Sexkantsmutter M12 Loc-king/ Hex Nut 3 4 Sexkantskruv/ Hexagon head screw 2 1 Fästplatta/ Mounting plate TL Hydr_slang PIRO1_ TL Z TL Skruv M8 x 50 TT 56121TL Z TL 21977TL 21488TL 21887TL DIN M10 ISO M10 x 30 ISO M14 x 40 ISO M14 x Åtdragningsmoment för skruv och mutter: - M Nm, - M Nm, - M Nm. Ingår i draggodkännande 21484TL DIN M TL ISO M14 x TL Z47429-H Dragkrok kpl. höjdjusterbar (4 & 5 Title 56056TL Z47429-V t) Used on: ZN/ZNU 75-90/110 Drawing interpretation unless otherwise All measures intends finished product specified. IS0 tolerances and drawing rules Welding: 21311TL - M12 x 35 ISO Towbar cpl. height adjustable (4 & 5 t) ZN/ZNU 75-90/110 Surface finish: Material Sheet 56021TL Z Tolerance: Fästplatta/ Mounting plate Dimension 53836TL Z47294 Weight (kg) Stock nr. A 1 / TL Z , TL 3 4 Sexkantskruv/ Hexagon head 21664TLscrew DIN M12 1 Date Designer 22377TL Drawn Checked by ISO Approved 4014 by Scale- M12 Drawing x nr A3 Revision Size 22377TL ISO M12 x BC BC BC CL 1 : Sexkantsmutter M12 Loc-king/ Hex Nut 21664TL DIN M TL Z47294 A Z-Lyften Produktion AB Z Item Qty Title/Description Stock nr. Drawing nr. Rev. 5 1 Dragkonsol ZN/ZNU 75/ Tow hook ZN/ZNU A CARGOTEC BRAND 56030TL Z47396 A st. M14x50 ingår i art. nr st. M14x50 ingår art.nr (kulkonsol pcs. M14x50 50 mm) is included in art. nr Item Qty Title/Description Stock nr. Drawing nr. Rev. 6 2 Låsprofil/ Locking profile 56021TL Z Sexkantskruv/ Hexagon head screw 21311TL ISO M12 x Stag, dragkonsol ZN 75 - vänster/ Bar,tow hook ZN75- left 56056TL Z47429-V 9 1 Stag, dragkonsol ZN75 - höger/ Bar,tow hook ZN75- right 56055TL Z47429-H 10 2 Sexkantskruv/ Hexagon head screw 22328TL ISO M14 x Sexkantsmutter/ Hex Nut 21484TL DIN M Sexkantskruv/ Hexagon head screw 21887TL ISO M14 x Sexkantskruv/ Hexagon head screw 21488TL ISO M14 x Sexkantskruv/ Hexagon head screw 21977TL ISO M10 x Sexkantsmutter/ Hex Nut 20170TL DIN M Distansbricka/ Spacer 56121TL Z Gängpressande skruv/ Tapping screw 22415TL Skruv M8 x 50 TT 18 1 Typskylt kpl. ZNL 75 - V1/ Sign f type & fabric cpl. ZNL 75 - V TL Z Hydr.slang 2KOZ 1/4"x410/ Hydr hose 2KOZ 1/4"x TL Hydr_slang PIRO1_4 7

8 Monteringsanvisning / Installation instruction OBS! Dragkrok till ZN/ZNU 75 med art. nr: 56171, 56172, och kräver längre hydraulslangar för lyftcylindrar (trycksida). Slang ersätter NB! Towhook to ZN/ZNU 75 with art. no: 56171, 56172, and needs hydraulic hoses that are longer for lift cylinders (pressure side). Hydraulic hose replaces Kapa ur mittprofil i U-skyddet enligt bild. 1. Make a cut-out in the middle profile of the bumper bar according to the picture. 200mm 2. Placera dragkonsolen över stomröret. 2. Place the tow hook bracket over the lift support frame. 3. Säkra dragkonsolen genom att fästa bultarna i de övre hålen (en på varje sida) 2xM12x140 (70Nm) 3. Secure the tow hook bracket by fastening the bolts in the upper holes (one on each side) 2xM12x140 (70Nm) 8

9 Monteringsanvisning / Installation instruction 4. Fäst förstärkningsplåten på översidan. Börja med 2 skruvar M10x30 (40Nm) på varje sida i dragkonsolen. 4. Fasten the support plate on the upper side. Start with two bolts M10x30 (40Nm) on each side in the tow hook bracket. 5. Fortsätt därefter med 1 skruv M14x35 (115Nm) på varje sida i stomröret. 5. Continue with one bolt M14x35 (115Nm) on each side of the lift support frame. 6. Så här ser det ut då båda förstärkningsplåtarna sitter på plats med samtliga skruvar. 6. This is what it looks like when the support plates are installed with all bolts. 9

10 Monteringsanvisning / Installation instruction 7. Montera låsplåtarna på undersidan av stomröret. 1 bult M12x35 (70Nm) till vardera sida. Fortsätt därefter med de kvarvarande undre bultarna på stomröret. 1bult M12x140 (70Nm) till varje sida. 7. Install the locking plates on the bottom side of the lift support frame. One bolt M12x140 (70Nm) on each side. Continue with the remaining bolts in the lift support frame. One bolt M12x140 (70Nm) on each side. Gäller endast ZNU modeller / Only valid for ZNU models 8. Montera fästplåt för alu. profiler med 4st. M14x50 (115 Nm). Alu. profilerna skruvas fast med 1st. M8x20 (25Nm) på vardera sida. 8. Install bracket for alu. profiles with 4 pcs. M14x50 (115 Nm). Alu. profiles is attached with 1pce. M8x20 (25Nm) on each side. 9. Montera eventuell förlängning 4xM14x40 (115Nm) vidare med förhöjningen 4xM14x50 (115Nm) och därefter dragkula 4xM14x50 (115 Nm) (se sida 5-7) 9. After that, install the extension 4xM14x40 (115Nm) and height adjustability plate 4xM14x50 (115Nm), if needed, and the ball 4xM14x50 (115Nm) (see page 5-7). 10

11 Monteringsanvisning / Installation instruction Z 75 Z 75 Med förlängningskonsoll / With extension bracket 11

12 Monteringsanvisning / Installation instruction ZL 75 ZL 75 Med förlängningskonsoll / With extension bracket 12

13 Monteringsanvisning / Installation instruction ZN 75 ZN 75 Med förlängningskonsoll / With extension bracket 13

14 Bilaga / Appendix Intyg dragkonsol / Certificate Towing Bracket Z/ZN/ZL-45/75 E24*55R01/07*0490*00 ECE TYPE-APPROVAL CERTIFICATE Communication concerning² Approval granted Approval extended Approval refused Approval withdrawn Production definitively discontinued of a type of mechanical coupling device or component pursuant to Regulation No.55. Approval No: E24*55R01/07*0490*00 Reason for extension: -N/A 1. Trade name or mark of the device or component: ZEPRO 2. Manufacturer s name for the type of device or component: Z75D17 Non-standard drawbeam 3. Manufacturer s name and address: Z-LYFTEN Produktion AB Katrineholm Sweden 4. If applicable, name and address of the manufacturers representative: N/A 5. Alternative supplier s names or trade marks applied to the device or component: 6. Name and address of the company or body taking responsibility for the conformity of production: N/A Z-LYFTEN Produktion AB Katrineholm Sweden 7. Submitted for approval on: Technical service responsible for conducting approval tests: TÜV SÜD Auto Service GmbH, Westendstraße 199, D München, Germany 9. Brief description 9.1 Type and class of device or component: Type: Z75D17 Class: F ² Strike out what does not apply CT Rev 3 Page 1 of 3 NSAI, 1 Swiftsquare, Northwood, Santry, Dublin 9, Ireland. Telephone: (+353+1) , Facsimile:

15 Bilaga / Appendix Approval No: E24*55R01/07*0490* Characteristic values Primary values: D: 17.2 kn Dc: -- S: 160 kg U: -- V: -- Alternative values: D: -- Dc: -- S: -- U: -- V: For Class A mechanical coupling devices or components, including towing brackets: Vehicle manufacturer s maximum permissible vehicle mass: Distribution of maximum permissible vehicle mass between the axles: Vehicle manufacturer s maximum permissible towable trailer mass: Vehicle manufacturer s maximum permissible static mass on coupling ball: Maximum mass of vehicle, with bodywork, in running order, including coolant, oils, fuel, tools and spare wheel (if supplied)but not including driver: Loading condition under which the tow ball height of a mechanical coupling device fitted to category M1 vehicles is to be measured see paragraph 2 of annex 7, appendix 1: 9.4 For class B coupling heads, is the coupling head intended to be fitted to an unbraked O1 trailer: yes/no Instructions for the attachment of the coupling device or component type to the vehicle and photographs or drawings of the mounting points given by the manufacturer: 11. Information on the fitting of any special reinforcing brackets or plates or spacing components necessary for the attachment of the coupling device or component: N/A N/A N/A N/A N/A N/A N/A See manufacturer s documentation See manufacturer s documentation CT Rev 3 Page 2 of 3 NSAI, 1 Swiftsquare, Northwood, Santry, Dublin 9, Ireland. Telephone: (+353+1) , Facsimile:

16 Bilaga / Appendix Approval No: E24*55R01/07*0490* Additional information where the use of coupling device or component is restricted to special types of vehicles - see annex 5, paragraph 3.4: See manufacturer s documentation 13. For Class K hook type couplings, details of the drawbar eyes suitable for use with the particular hook type: N/A 14. Date of test report: Number of test report: CX-GBM 16. Approval mark position: Type plate on draw-beam arm left or right side, adhesive 17. Reason(s) for extension of approval: N/A 18. Approval granted/extended/refused/withdrawn: Granted 19: Place: Dublin 20. Date: 02 nd April, Signature: 22. The list of documents deposited with the Administration Service which has granted approval is annexed to this communication and may be obtained on request CT Rev 3 Page 3 of 3 NSAI, 1 Swiftsquare, Northwood, Santry, Dublin 9, Ireland. Telephone: (+353+1) , Facsimile:

17 Bilaga / Appendix Approval No: E24*55R01/07*0490*00 Index to the Information Package Date of issue: 02 nd April, 2019 Date of latest amendment: Reason for extension/revision: N/A N/A 1. Additional conditions, and advisory notes on legal alternatives. 2. Test report(s) - numbers(s): CX-GBM - date of issue: date of latest amendment: N/A 3. Information document - number(s): Z75D17 - date of issue: date of latest amendment: N/A Documentation: 167 pages NSAI, 1 Swiftsquare, Northwood, Santry, Dublin 9, Ireland. Telephone: (+353+1) , Facsimile: Page 1 of 1 17

18 Bilaga / Appendix INFORMATION DOCUMENT N Z75D /02/06 page 1/1 relating to the EEC Component Type Approval of Mechanical Coupling Devices for Motor Vehicles and their Trailers (regulation UNECE R55.01). 0. GENERAL 0.1. Make (trade name of manufacturer): ZEPRO 0.2. Type and commercial description(s): Z75D17 Versions and commercial descriptions see annex 0.5. Name and address of manufacturer: Z-Lyften Produktion AB, Mossvägen 8, , Katrineholm, Sweden 0.7. In case of technical components the location and method of affixing of the CE-approval mark: Type plate on draw-beam arm left or right side, adhesive Address of the plant(s) where the assembly takes place: Z-Lyften Produktion AB, Alléstigen 4, Bispgården, Sweden 1. CONNECTION BETWEEN DRAWING VEHICLES AND TRAILERS AND SEMI-TRAILERS Detailled technical description (including drawings and material specifications) of the type of the mechanical coupling device: See attached documents 1.2. Class and type of the coupling device(s): 1.3. Maximum D-value (1): Maximum Dc-value (1) Class F, Z75D17 with versions Z75D17*### see enclosures 17,2 kn -- kn 1.4. Maximum vertical load S at the coupling point (1): 160 kg 1.5. Maximum load (U) at the fifth wheel coupling (1): n.a Maximum V-value (1): Instructions of attachment of the coupling type to the vehicle and the photographs or drawings of the fixing points at the vehicle, given by the manufacturer, additional information if the use of the coupling type is restricted to special types of vehicles: See manufacturers documents enclosed 1.8. Information of the fitting of special towing brackets or mounting plates (1): See assembly chart in manufacturers documents enclosed (1) If applicable (*) Only associated with corresponding value. List of enclosures: Zepro Acronym system ZL75/Z75/ZN75 for Type Z75D17 with versions Z75D17*### 55423TL_Mont.anv Installation Instruc Dragkrok Tow hook Z TL_Monteringssats_Mounting kit_53649 Ford 260, 300, 330, 350, and 2000 (no extension) 2014/08/ Monteringsanvisning Iveco med drag 2012/04/ Monteringsanvisning Toyota dyna (m. drag) 2008/10/ TL_Monteringssats_Mounting kit_ MB Sprinter 515- VW Crafter 50 L

19 Bilaga / Appendix Zepro Acronym system ZL75/Z75/ZN75 for EEC Componenet Type Approval of Mechanical Coupling Devices for Motor Vehicles and their Trailers (regulation UNECE R55.01) Truck Mounting Bracket Sets Drawing Acronym/ Number Code = ### Z46890 Z47566 Z47008 Z47381 Z47345 Z46887 Z47220 Z47216 Z52279 Z54321 Z54323 FD1 IV1 TY1 MB1 MB2 FD2 VWMB1 VWMB2 FD3 VW1 Truck Mounting Brackets may be fitted to any of the Frame supprt assemblies including Tow Bar assembly Mounting Brackets Z46731 with brackets 58990TL is fitted to all three models. Name ZL75 Name Z75 Name ZN75 Frame Support including Tow Bars Acronym/ Code = * L Acronym/ Code = * S Acronym/ Code = * N Z75D17*### dated 2018/05/03 Frame Support Drawing Number Z46712 Frame Support Drawing Number Z46725 Frame Support Drawing Number Z46726 Fits Fits Fits Tow Bar Derivatives Drawing Number Z47145 Z47146 Z51628 Z47391 Z47404 Tow Bar Derivatives Drawing Number Z47394 Z47405 Z47144 Z47143 Tow Bar Derivatives Drawing Number Z47142 Z47141 Z47395 Z

20 Bilaga / Appendix Intyg dragkula / Certificate Towing Ball Brink 50mm E11*94/20*6672*00 20

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28 Bilaga / Appendix Intyg förlängare / Certificate Extender E11*94/20*6368*00 Best nr: Förlängningskonsol Kopplingsklass : F Typgodkännande nr. : e11*94/20*6368*00 (EC/94/20) D-Värde : 17.2 kn Version: 27 Nov. ÄM: 5003 MONTERINGSANVISNING: 1. Montera förlängningskonsolen på draganordningen med de bifogade skruvarna och muttrarna. 2. Momentdrag de 4 skruvförbanden enligt nedan. 3. Montera sedan lämplig kulkonsol, eller motsvarande, på förlängningskonsolen Åtdragningsmoment för skruvar och muttrar med 8.8 kvalitet. M Nm OBS! Skruvförbandens moment kontrolleras lämpligen efter 1000km. INGÅENDE DETALJER FÖRLÄNGNINGSKONSOL BULTSATS

29 Type no: Version: 27 Nov. ÄM: 5003 Extension bracket Couplings class : F Approval number : e11*94/20*6368*00 (EC/94/20) D-Value : 17,2 kn FITTING INSTRUCTIONS: 1. Fit the extension bracket to the tow bar using the detached mounting kit. 2. Tighten the 4 nuts and bolts to the torque indicated in the table below. 3. Fit a suiting ball bracket, or similar, to the extension bracket. Torque settings for nuts and bolt (8.8) M Nm NOTE!. It is recommendable to retighten all fixing bolt and nuts after the ball bracket has been used for 1000km. INCLUDED PARTS EXTENSION BRACKET MOUNTING KIT

30 Bilaga / Appendix Dispens dragkula / Exemption Towing Ball Brink 50mm E11*94/20*6672*00 30

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