SVENSK STANDARD SS-EN 4199-004:2014 Fastställd/Approved: 2014-11-12 Publicerad/Published: 2014-11-13 Utgåva/Edition: 2 Språk/Language: engelska/english ICS: 49.060 Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated -65 C up to 150 C and nickel plated -65 C up to 260 C - Product Standard
Standarder får världen att fungera SIS (Swedish Standards Institute) är en fristående ideell förening med medlemmar från både privat och offentlig sektor. Vi är en del av det europeiska och globala nätverk som utarbetar internationella standarder. Standarder är dokumenterad kunskap utvecklad av framstående aktörer inom industri, näringsliv och samhälle och befrämjar handel över gränser, bidrar till att processer och produkter blir säkrare samt effektiviserar din verksamhet. Delta och påverka Som medlem i SIS har du möjlighet att påverka framtida standarder inom ditt område på nationell, europeisk och global nivå. Du får samtidigt tillgång till tidig information om utvecklingen inom din bransch. Ta del av det färdiga arbetet Vi erbjuder våra kunder allt som rör standarder och deras tillämpning. Hos oss kan du köpa alla publikationer du behöver allt från enskilda standarder, tekniska rapporter och standardpaket till handböcker och onlinetjänster. Genom vår webbtjänst e-nav får du tillgång till ett lättnavigerat bibliotek där alla standarder som är aktuella för ditt företag finns tillgängliga. Standarder och handböcker är källor till kunskap. Vi säljer dem. Utveckla din kompetens och lyckas bättre i ditt arbete Hos SIS kan du gå öppna eller företagsinterna utbildningar kring innehåll och tillämpning av standarder. Genom vår närhet till den internationella utvecklingen och ISO får du rätt kunskap i rätt tid, direkt från källan. Med vår kunskap om standarders möjligheter hjälper vi våra kunder att skapa verklig nytta och lönsamhet i sina verksamheter. Vill du veta mer om SIS eller hur standarder kan effektivisera din verksamhet är du välkommen in på www.sis.se eller ta kontakt med oss på tel 08-555 523 00. Standards make the world go round SIS (Swedish Standards Institute) is an independent non-profit organisation with members from both the private and public sectors. We are part of the European and global network that draws up international standards. Standards consist of documented knowledge developed by prominent actors within the industry, business world and society. They promote cross-border trade, they help to make processes and products safer and they streamline your organisation. Take part and have influence As a member of SIS you will have the possibility to participate in standardization activities on national, European and global level. The membership in SIS will give you the opportunity to influence future standards and gain access to early stage information about developments within your field. Get to know the finished work We offer our customers everything in connection with standards and their application. You can purchase all the publications you need from us - everything from individual standards, technical reports and standard packages through to manuals and online services. Our web service e-nav gives you access to an easy-to-navigate library where all standards that are relevant to your company are available. Standards and manuals are sources of knowledge. We sell them. Increase understanding and improve perception With SIS you can undergo either shared or in-house training in the content and application of standards. Thanks to our proximity to international development and ISO you receive the right knowledge at the right time, direct from the source. With our knowledge about the potential of standards, we assist our customers in creating tangible benefit and profitability in their organisations. If you want to know more about SIS, or how standards can streamline your organisation, please visit www.sis.se or contact us on phone +46 (0)8-555 523 00
Europastandarden EN 4199-004:2014 gäller som svensk standard. Detta dokument innehåller den officiella engelska versionen av EN 4199-004:2014. Denna standard ersätter SS-EN 4199-004:2009, utgåva 1. The European Standard EN 4199-004:2014 has the status of a Swedish Standard. This document contains the official version of EN 4199-004:2014. This standard supersedes the Swedish Standard SS-EN 4199-004:2009, edition 1. Copyright / Upphovsrätten till denna produkt tillhör SIS, Swedish Standards Institute, Stockholm, Sverige. Användningen av denna produkt regleras av slutanvändarlicensen som återfinns i denna produkt, se standardens sista sidor. Copyright SIS, Swedish Standards Institute, Stockholm, Sweden. All rights reserved. The use of this product is governed by the end-user licence for this product. You will find the licence in the end of this document. Upplysningar om sakinnehållet i standarden lämnas av SIS, Swedish Standards Institute, telefon 08-555 520 00. Standarder kan beställas hos SIS Förlag AB som även lämnar allmänna upplysningar om svensk och utländsk standard. Information about the content of the standard is available from the Swedish Standards Institute (SIS), telephone +46 8 555 520 00. Standards may be ordered from SIS Förlag AB, who can also provide general information about Swedish and foreign standards. Har du synpunkter på innehållet i den här standarden, vill du delta i ett kommande revideringsarbete eller vara med och ta fram andra standarder inom området? Gå in på www.sis.se - där hittar du mer information.
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN 4199-004 November 2014 ICS 49.060 Supersedes EN 4199-004:2009 English Version Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated -65 C up to 150 C and nickel plated -65 C up to 260 C - Product Standard Série aérospatiale - Tresses de métallisation pour avion - Partie 004 : Tresse ronde, en cuivre étamé de -65 C à 150 C et en cuivre nickelé de -65 C à 260 C - Norme de produit Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt -65 C bis 150 C aus Kupfer vernickelt -65 C bis 260 C - Produktnorm This European Standard was approved by CEN on 11 October 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-004:2014 E
SS-EN 4199-004:2014 (E) (E) Contents Page Foreword...3 1 Scope...4 2 Normative references...4 3 Terms and definitions...4 4 Required characteristics...4 5 Quality assurance... 14 6 Designation... 14 7 Marking... 14 8 Packaging... 14 2
SS-EN 4199-004:2014 (E) Foreword This document (EN 4199-004:2014) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2015, and conflicting national standards shall be withdrawn at the latest by May 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. 3
SS-EN 4199-004:2014 (E) (E) 1 Scope This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3373-001, Aerospace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Technical specification EN 4199-001, Aerospace series Bonding straps for aircraft Part 001: Technical specification EN 4199-006, Aerospace series Bonding straps for aircraft Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 C or nickel plated up to 260 C Product standard EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts ISO 3:1973, Preferred numbers Series of preferred numbers 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4199-001 apply. 4 Required characteristics 4.1 Temperature range Bonding straps, copper, tin plated braid conductor and terminal lugs, class T : 65 C up to 150 C. Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : 65 C up to 260 C. 4
SS-EN 4199-004:2014 (E) 4.2 Cross section of the braid See Table 1. Table 1 Cross section Code mm 2 Terminal lug size Test Current A Tensile Test N A 1,4 Code 012/AWG16 22 180 B 3,5 Code 030/AWG12 45 450 C 4,5 Code 050/AWG10 52 700 D 7 Code 090/AWG-8 64 1 080 E 13 Code 140/AWG06 95 1 540 4.3 Cross section code A (1,4 mm 2 ) with terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 5
SS-EN 4199-004:2014 (E) (E) Combination Variant Code Assemblies Table 2 Mass (g) End 1 End 2 Lengths Stud Ø Stud Ø 63 80 100 125 160 200 250 315 400 M N P Q R S T U V A #6 3,5 #6 3,50 1,75 1,95 2,20 2,55 3,00 3,50 4,15 5,00 6,10 B #8 4,17 #6 3,50 1,95 2,20 2,45 2,80 3,20 3,75 4,40 5,25 6,35 C #10 4,83 #6 3,50 1,95 2,15 2,40 2,75 3,20 3,70 4,35 5,20 6,30 D 1/4 6,35 #6 3,50 2,25 2,45 2,70 3,05 3,50 4,00 4,65 5,50 6,60 E #8 4,17 #8 4,17 2,20 2,40 2,65 3,00 3,45 3,95 4,60 5,45 6,55 F #10 4,83 #8 4,17 2,15 2,40 2,65 2,95 3,40 3,95 4,60 5,45 6,55 G ¼ 6,35 #8 4,17 2,45 2,70 2,95 3,25 3,70 4,25 4,90 5,75 6,85 H #10 4,83 #10 4,83 2,10 2,35 2,60 2,95 3,40 3,90 4,55 5,40 6,50 J 1/4 6,35 #10 4,83 2,45 2,65 2,90 3,25 3,70 4,20 4,85 5,70 6,80 K 1/4 6,35 1/4 6,35 2,75 2,95 3,20 3,55 4,00 4,50 5,15 6,00 7,10 L 5/16 7,94 #10 4,83 2,30 2,61 2,80 3,15 3,55 4,05 4,70 5,40 6,65 M 5/16 7,94 5/16 7,94 2,60 2,75 2,90 3,25 3,75 4,30 4,90 5,70 6,90 Table 3 Terminals Stud Ø K W #6 3,50 4,40 6,30 #8 4,17 7,10 8,70 #10 4,83 7,10 8,70 1/4 6,35 11,10 11,90 5/16 7,94 11,10 11,90 Terminal thickness: 0,84 4.3.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 4. Table 4 Length L 63 80 100 125 160 200 250 315 400 Resistance (mω) 1,16 1,45 1,79 2,22 2,81 3,49 4,34 5,45 6,89 6
SS-EN 4199-004:2014 (E) 4.3.3 Other lengths possible (exceptional cases) See Table 5. Table 5 Length L 190 254 260 280 304 320 460 570 Resistance (mω) 3,32 4,36 4,51 4,82 5,24 5,53 7,97 9,78 IMPORTANT Only tin plating for terminal lugs and braid code A. 4.4 Cross section code B (3,5 mm 2 ) with terminal lugs for Code 030 or AWG12 cables 4.4.1 Dimensions and masses See Figure 2, Table 6 and Table 7. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 2 Combination Variant Code Assemblies Table 6 Mass (g) End 1 End 2 Lengths Stud Ø Stud Ø 80 100 125 160 200 250 400 500 N P Q R S T V X A #6 3,5 #6 3,50 5,70 6,35 7,15 8,30 9,60 11,25 16,10 19,35 B #8 4,17 #6 3,50 5,65 6,30 7,10 8,25 9,55 11,20 16,05 19,30 C #10 4,83 #6 3,50 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25 D 1/4 6,35 #6 3,50 5,65 6,30 7,15 8,35 9,55 11,10 16,05 19,15 E #8 4,17 #8 4,17 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25 F #10 4,83 #8 4,17 5,20 5,80 6,30 7,60 8,20 10,40 15,20 18,40 G 1/4 6,35 #8 4,17 4,25 4,90 5,70 6,85 8,15 9,80 14,65 17,90 H #10 4,83 #10 4,83 5,50 6,15 6,95 8,10 9,40 11,00 15,90 19,15 J 1/4 6,35 #10 4,83 6,10 6,75 7,55 8,70 10,00 11,60 16,50 19,75 K 1/4 6,35 1/4 6,35 6,70 7,35 8,15 9,30 10,60 12,20 17,20 20,35 7