SVENSK STANDARD SS-EN 4199-004:2009 Fastställd/Approved: 2009-07-24 Publicerad/Published: 2009-09-15 Utgåva/Edition: 1 Språk/Language: engelska/english ICS: 49.060 Aerospace series Bonding straps for aircraft Part 004: Round bonding straps, copper, tin plated - 65 C up to 150 C and nickel plated - 65 C up to 260 C Product standard SWEDISH STANDARDS INSTITUTE
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Europastandarden EN 4199-004:2009 gäller som svensk standard. Detta dokument innehåller den officiella engelska versionen av EN 4199-004:2009. The European Standard EN 4199-004:2009 has the status of a Swedish Standard. This document contains the official English version of EN 4199-004:2009. Copyright/Upphovsrätten till denna produkt tillhör SIS, Swedish Standards Institute, Stockholm, Sverige. Användningen av denna produkt regleras av slutanvändarlicensen som åter nns i denna produkt, se standardens sista sidor. Copyright SIS, Swedish Standards Institute, Stockholm, Sweden. All rights reserved. The use of this product is governed by!the end-user licence for this product. You will nd the licence in the end of this document. Upplysningar om sakinnehållet i standarden lämnas av SIS, Swedish Standards Institute, telefon 08-555 520 00. Standarder kan beställas hos SIS Förlag AB som även lämnar allmänna upplysningar om svensk och utländsk standard. Information about the content of the standard is available from the Swedish Standards Institute (SIS), tel +46 8 555 520 00. Standards may be ordered from SIS Förlag AB, who can also provide general information about Swedish and foreign standards. SIS Förlag AB, SE 118 80 Stockholm, Sweden. Tel: +46 8 555 523 10. Fax: +46 8 555 523 11. E-mail: sis.sales@sis.se Internet: www.sis.se
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN 4199-004 July 2009 ICS 49.060 English Version Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated - 65 C up to 150 C and nickel plated - 65 C up to 260 C - Product standard Série aérospatiale - Tresses de métallisation pour avion - Partie 004: Tresse ronde, pour utilisation de - 65 C à 150 C en cuivre étamé et de - 65 C à 260 C en cuivre nickelé - Norme de produit Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt -65 C bis 150 C aus Kupfer vernickelt -65 C bis 260 C - Produktnorm This European Standard was approved by CEN on 12 March 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-004:2009: E
Contents Page Foreword...3 1 Scope...4 2 Normative references...4 3 Terms and definitions...4 4 Required characteristics...4 5 Quality assurance... 14 6 Designation... 14 7 Marking... 14 8 Packaging... 14 2
Foreword This document (EN 4199-004:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by January 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. 3
1 Scope This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3, Preferred numbers Series of preferred numbers. EN 3373-001, Aerospace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Technical specification. 1) EN 4199-001, Aerospace series Bonding straps for aircraft Part 001: Technical specification. EN 4199-006, Aerospace series Bonding straps for aircraft Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 C or nickel plated up to 260 C Product standard. EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts. 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4199-001 apply. 4 Required characteristics 4.1 Temperature ranges Bonding straps, copper, tin plated braid conductor and terminal lugs, class T : 65 C up to 150 C Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : 65 C up to 260 C 4.2 Cross section of the braid See Table 1. 1) Published as ASD Prestandard at the date of publication of this standard. 4
Table 1 Cross section Code mm 2 Terminal lug size A 1,4 Code 012/AWG16 B 3,5 Code 030/AWG12 C 4,5 Code 050/AWG10 D 7 Code 090/AWG08 E 13 Code 140/AWG06 4.3 Cross section code A (1,4 mm 2 ) with terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 5
Table 2 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths 63 80 100 125 160 200 250 315 400 Stud Stud M N P Q R S T U V A # 6 3,50 # 6 3,50 1,75 1,95 2,20 2,55 3,00 3,50 4,15 5,00 6,10 B # 8 4,17 # 6 3,50 1,95 2,20 2,45 2,80 3,20 3,75 4,40 5,25 6,35 C # 10 4,83 # 6 3,50 1,95 2,15 2,40 2,75 3,20 3,70 4,35 5,20 6,30 D 1/4 6,35 # 6 3,50 2,25 2,45 2,70 3,05 3,50 4,00 4,65 5,50 6,60 E # 8 4,17 # 8 4,17 2,20 2,40 2,65 3,00 3,45 3,95 4,60 5,45 6,55 F # 10 4,83 # 8 4,17 2,15 2,40 2,65 2,95 3,40 3,95 4,60 5,45 6,55 G 1/4 6,35 # 8 4,17 2,45 2,70 2,95 3,25 3,70 4,25 4,90 5,75 6,85 H # 10 4,83 # 10 4,83 2,10 2,35 2,60 2,95 3,40 3,90 4,55 5,40 6,50 J 1/4 6,35 # 10 4,83 2,45 2,65 2,90 3,25 3,70 4,20 4,85 5,70 6,80 K 1/4 6,35 1/4 6,35 2,75 2,95 3,20 3,55 4,00 4,50 5,15 6,00 7,10 L 5/16 7,94 # 10 4,83 2,30 2,61 2,80 3,15 3,55 4,05 4,70 5,40 6,65 M 5/16 7,94 5/16 7,94 2,60 2,75 2,90 3,25 3,75 4,30 4,90 5,70 6,90 Table 3 Terminals Stud K W # 6 3,50 4,4 6,3 # 8 4,17 7,1 8,7 # 10 4,83 7,1 8,7 1/4 6,35 11,1 11,9 5/16 7,94 11,1 11,9 Terminal thickness: 0,84 4.3.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 4. Table 4 Length L 63 80 100 125 160 200 250 315 400 Resistance (m ) 1,16 1,45 1,79 2,22 2,81 3,49 4,34 5,45 6,89 6
4.3.3 Other lengths possible (exceptional cases) See Table 5. Table 5 Length L 190 254 260 280 304 320 460 570 Resistance (m ) 3,32 4,36 4,51 4,82 5,24 5,53 7,97 9,78 IMPORTANT only tin plating for terminal lugs and braid code A. 4.4 Cross section code B (3,5 mm 2 ) with terminal lugs for Code 030 or AWG12 cables 4.4.1 Dimensions and masses See Figure 2, Table 6 and Table 7. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 2 7