CLARK. Elscheman & Hydraulscheman. Megavalve Hydraulik. BT Svenska AB Teknikutbildning. BT Svenska AB CTM/CEM CEM CDP/CGP 25-35

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1 BT Svenska AB Teknikutbildning BT Svenska AB CLARK Megavalve Hydraulik Elscheman & Hydraulscheman CTM/CEM -20 CEM CDP/CGP Beskrivning av MVC programmet v3.0 Per Wärmlund / Avd. Service < Tillbaka till Index

2 Minus Lyft Tilt Sideshift Vä. Sideshift Hö. Spridning Spridning Aktiveringsknapp Pot. 4,5volt Pot. Lyft-Sänk Pot. Tilt Pot. minus Joystick CTM/CEM -20 Y2.1 Y2.2 Y3.1 Y3.2 Y4.1 Y4.2 Y1.2 Magnetventil Y1.2 och Y1.3 är proportionella. Y1.1, och Y2.1 till Y4.2 är On/Off. Y1.1 Y1.3 2

3 CTM/CEM -20 DB Y2.2 Y3.2 DB DB Y2.1 Y3.1 Y1.2 Prioriteringsventil DB Y1.3 Y1.1 3

4 CTM/CEM -20 Lyft Tilt Aux 1 Y1.1 Y1.3 Y2.1 Y3.1 Y1.2 DB Y2.2 Y3.2 4

5 Minus Lyft Tilt Sideshift Vä. Sideshift Hö. Spridning Spridning Aktiveringsknapp Pot. 4,5volt Pot. Lyft-Sänk Pot. Tilt Pot. minus Joystick CEM M9 M8 M7 M6 M5 M4 M3 Magnetventil M2 och M9 är proportionella. M1, och M3-M8 är On/Off. (Magnetventil M9 heter M7 om det bara finns 3 funktioner på ventilen). M1/M2 5

6 CEM M1/M2 M4 M6 M8 M3 M5 M7 M9 6

7 CEM Lyft Tilt Aux 1 M1 M2 M3 M5 M7/9 M4 M6 7

8 CDP/CGP Teknikutbildning BT Svenska AB Y1.2 Proportionalventil, sänk Y1.1 Proportionalventil Y2.1 Tilt åt Y2.2 Tilt Bakåt Y1.3 Sänk Y1.4 Lyft Y4.2 Aux 2 Y3.2 Aux1 Y4.1 Aux.2 Y3.1 Aux1 Lyft Tilt Aux.1 Aux.1 Aux.2 Aux.2 Aktivering + Potentiometer Lyft/Sänk Potentiometer Tilt Gemensam Vit/Gul Brun/Grön Vit/Grön Vit Grön Grå Gul Rosa Röd Lila Svart Blå Gul/Brun Grå/Rosa Röd/Blå MEGAVALVE ELEKTRONIK MVC-00 <1< <2< <13< <3< <4< <30< <25< <17< <14< <16< <23< <20< <34< <31< <19< <33< <22< <21< <32< <6< <7< <8< <9< << << <5< <26< Y1.4 Y3.1 RXD TXD Analog out Y1.2 Y1.1 Y2.1 Y2.2 Y1.3 Y4.2 Y3.2 Y4.1 SO30 Åkriktning v SO350 Anslutning för PC SO38 Analog utgång till Susmic 8

9 Teknikutbildning BT Svenska AB Y1.2 Proportionalventil, sänk Y1.1 Proportionalventil Y2.1 Tilt åt Y2.2 Tilt Bakåt Y1.3 Sänk Y1.4 Lyft Y4.2 Aux 2 Y3.2 Aux1 Y4.1 Aux.2 Y3.1 Aux1 Lyft Tilt Aux.1 Aux.1 Aux.2 Aux.2 Aktivering + Potentiometer Lyft/Sänk Potentiometer Tilt Gemensam Vit/Gul Brun/Grön Vit/Grön Vit Grön Grå Gul Rosa Röd Lila Svart Blå Gul/Brun Grå/Rosa Röd/Blå MEGAVALVE ELEKTRONIK MVC-00 <1< <2< <13< <3< <4< <30< <25< <17< <14< <16< <23< <20< <34< <31< <19< <33< <22< <21< <32< <6< <7< <8< <9< << << <5< <26< RXD TXD Y1.4 Y3.1 Analog out Y1.2 Y1.1 Y2.1 Y2.2 Y1.3 Y4.2 Y3.2 Y4.1 SO30 Åkriktning v SO350 Anslutning för PC SO38 Analog utgång till Susmic Funktion: Nyckel till Aktiveringsbrytare måste vara påverkad. 9

10 Teknikutbildning BT Svenska AB Y1.2 Proportionalventil, sänk Y1.1 Proportionalventil Y2.1 Tilt åt Y2.2 Tilt Bakåt Y1.3 Sänk Y1.4 Lyft Y4.2 Aux 2 Y3.2 Aux1 Y4.1 Aux.2 Y3.1 Aux1 Lyft Tilt Aux.1 Aux.1 Aux.2 Aux.2 Aktivering + Potentiometer Lyft/Sänk Potentiometer Tilt Gemensam Vit/Gul Brun/Grön Vit/Grön Vit Grön Grå Gul Rosa Röd Lila Svart Blå Gul/Brun Grå/Rosa Röd/Blå MEGAVALVE ELEKTRONIK MVC-00 <1< <2< <13< <3< <4< <30< <25< <17< <14< <16< <23< <20< <34< <31< <19< <33< <22< <21< <32< <6< <7< <8< <9< << << <5< <26< RXD TXD Y1.4 Y3.1 Analog out Y1.2 Y1.1 Y2.1 Y2.2 Y1.3 Y4.2 Y3.2 Y4.1 SO30 Åkriktning v SO350 Anslutning för PC SO38 Analog utgång till Susmic Funktion: Gaffellyft Joystick förs åt höger. Micro för lyft/sänk påverkas. Magnetventil Y1.4 aktiveras. Proportionalventil Y1.1 aktiveras. 1 0

11 Teknikutbildning BT Svenska AB Y1.2 Proportionalventil, sänk Y1.1 Proportionalventil Y2.1 Tilt åt Y2.2 Tilt Bakåt Y1.3 Sänk Y1.4 Lyft Y4.2 Aux 2 Y3.2 Aux1 Y4.1 Aux.2 Y3.1 Aux1 Lyft Tilt Aux.1 Aux.1 Aux.2 Aux.2 Aktivering + Potentiometer Lyft/Sänk Potentiometer Tilt Gemensam Vit/Gul Brun/Grön Vit/Grön Vit Grön Grå Gul Rosa Röd Lila Svart Blå Gul/Brun Grå/Rosa Röd/Blå MEGAVALVE ELEKTRONIK MVC-00 <1< <2< <13< <3< <4< <30< <25< <17< <14< <16< <23< <20< <34< <31< <19< <33< <22< <21< <32< <6< <7< <8< <9< << << <5< <26< RXD TXD Y1.4 Y3.1 Analog out Y1.2 Y1.1 Y2.1 Y2.2 Y1.3 Y4.2 Y3.2 Y4.1 SO30 Åkriktning v SO350 Anslutning för PC SO38 Analog utgång till Susmic Funktion: Gaffelsänk Joystick förs åt vänster. Micro för lyft/sänk påverkas. Magnetventil Y1.3 aktiveras. Proportionalventil Y1.2 aktiveras. 1 1

12 Teknikutbildning BT Svenska AB Y1.2 Proportionalventil, sänk Y1.1 Proportionalventil Y2.1 Tilt åt Y2.2 Tilt Bakåt Y1.3 Sänk Y1.4 Lyft Y4.2 Aux 2 Y3.2 Aux1 Y4.1 Aux.2 Y3.1 Aux1 Lyft Tilt Aux.1 Aux.1 Aux.2 Aux.2 Aktivering + Potentiometer Lyft/Sänk Potentiometer Tilt Gemensam Vit/Gul Brun/Grön Vit/Grön Vit Grön Grå Gul Rosa Röd Lila Svart Blå Gul/Brun Grå/Rosa Röd/Blå MEGAVALVE ELEKTRONIK MVC-00 <1< <2< <13< <3< <4< <30< <25< <17< <14< <16< <23< <20< <34< <31< <19< <33< <22< <21< <32< <6< <7< <8< <9< << << <5< <26< RXD TXD Y1.4 Y3.1 Analog out Y1.2 Y1.1 Y2.1 Y2.2 Y1.3 Y4.2 Y3.2 Y4.1 SO30 Åkriktning v SO350 Anslutning för PC SO38 Analog utgång till Susmic Funktion: Tilt bakåt Joystick förs bakåt. Micro för tilt påverkas. Magnetventil Y2.2 aktiveras. Proportionalventil Y1.1 aktiveras. 1 2

13 Teknikutbildning BT Svenska AB Y1.2 Proportionalventil, sänk Y1.1 Proportionalventil Y2.1 Tilt åt Y2.2 Tilt Bakåt Y1.3 Sänk Y1.4 Lyft Y4.2 Aux 2 Y3.2 Aux1 Y4.1 Aux.2 Y3.1 Aux1 Lyft Tilt Aux.1 Aux.1 Aux.2 Aux.2 Aktivering + Potentiometer Lyft/Sänk Potentiometer Tilt Gemensam Vit/Gul Brun/Grön Vit/Grön Vit Grön Grå Gul Rosa Röd Lila Svart Blå Gul/Brun Grå/Rosa Röd/Blå MEGAVALVE ELEKTRONIK MVC-00 <1< <2< <13< <3< <4< <30< <25< <17< <14< <16< <23< <20< <34< <31< <19< <33< <22< <21< <32< <6< <7< <8< <9< << << <5< <26< RXD TXD Analog out Y1.4 Y3.1 Y1.2 Y1.1 Y2.1 Y2.2 Y1.3 Y4.2 Y3.2 Y4.1 SO30 Åkriktning v SO350 Anslutning för PC SO38 Analog utgång till Susmic Funktion: Tilt framåt Joystick förs framåt. Micro för tilt påverkas. Magnetventil Y2.1 aktiveras. Proportionalventil Y1.1 aktiveras. 13

14 Lyft Tilt Sidförskjutn. Vänster Sidförskjutn. Höger Vrid Vrid Aktiveringsknapp Pot. 4,5V Pot. Lyft - Sänk Pot. Tilt - Pot. Färdval Common JOYSTICK Vit - Gul Brun - Grön Vit - Grön Vit Grön Grå Gul Rosa Röd Violett Svart Blå Gul - Brun Grå - Rosa Röd - Blå Ledig ( proppad ) Ledig ( proppad ) Ledig ( proppad ) KONTAKTER : Kontakthus AMP Econoseal III -polig AMP-nr st. Ledningstätning AMP-nr st. Blindpropp AMP-nr st. Flatstift AMP-nr st. Säkringskontakt AMP-nr st MEGAVALVE ELECTRONIC MVC - 00 KONTAKTER : Kontakthus AMP Econoseal III 36-polig AMP-nr st. Ledningstätning AMP-nr st. Blindpropp AMP-nr st. Flatstift AMP-nr st. Säkringskontakt AMP-nr st FWD REW RXD TXD Analog ut UB+ Y1.2 Y2.2 Y1.4 Y4.2 Y4.1 S030-B S030-C S030-A S S S S038-B S038-C Säkr. 5 xxa Säkr. 3 xxa Y1.1 Y2.1 Y1.3 Y3.2 Y3.1 3A 3B 3C 329A 329B 329C Färdval ( proppad ) Felmeddelande utgång till LED ( proppad ) Digital ingång 2 - reserv ( proppad ) Digital ingång 1- kod ( proppad ) Digital ingång 2- kod ( proppad ) Digital ingång 3- kod ( proppad ) Matning för digital ingång 1-4 ( proppad ) Reserv Joystick pinne 17 ( proppad ) Puls reservingång ( proppad ) Ström-mätning ingång ( reserv ) V Kommunikation RS - 232C Analog ut för SUSMIC MegaValve Elschema IN Prop. ventil Sänk Prop. ventil Flöde Tilt Tilt Bak Sänk Lyft Vrid Förskjutning Hö. Vrid Förskjutning Vä. 14

15 MegaValve Lyftcylindrar Y1.2 DW.2 Y1.4 Y2.2 Y3.2 Y4.2 Reviderad TB Extrautrustning (Sideshift) Tilt Y1.1 DW.1 Y1.3 Extrautrustning (Gaffelspridning) x x Y2.1 Y3.1 Y4.1 B4 A4 B3 A3 B2 A2 B1 x DBB4 DBA4 DBB3 DBA3 SBV Y1.3 Y1.4 Y1.1 P Y1.2 DB.1 Y4.2 Y4.1 Y3.2 Y3.1 Y2.2 Y2.1 x x DW.2 DW.1 R 15

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17 BT Svenska AB Teknikutbildning BT Svenska AB MVC V3.0 Manual Status: CLARK Megavalve Hydraulik Per Wärmlund / Avd. Service S id 1/

18 MVC V3.0 Manual Status Contents: 1. Function Requirements Starting the program Operation Parameter menu option Parameters/Loading Parameters/Saving Parameters/Editing Parameters/Printing Calibration menu option Operating status menu option Error status menu option Help menu option To exit the program... Page 2

19 MVC V3.0 Manual Status Function MVC enables an MVC 00 and MVC 2000 to be set and calibrated. The changes are carried out directly in the connected controller. In addition, the control parameters can be saved to the PC and loaded from the PC onto the controller. 2. Requirements The program runs under MS-DOS, Version 3.0 and above. An MVC00 or MVC2000 must be connected to the serial interface "COM1:". If the program is to be operated via a mouse or similar pointing device, the relevant mouse-driver must be loaded onto MS-DOS beforehand. The program also works under Windows 3.1, Windows 95/98 und Windows NT. The interface "COM1:" must not be used by the mouse or other devices. 3. Starting the Program The MVC program is started under the MS-DOS operating system by typing "MVC_V30E". After the program is started the following screen appears By clicking on Yes or pressing the "Y" key, you can now call up the help screen. The help screen can also be called up at any time by selecting "Help" from the menu options. The help screen is described in chapter 4.5. Page 3

20 MVC V3.0 Manual Status Operation The program is operated via a windows-orientated user interface, similar to Windows. The menu bar is found at the top of the screen: There are five menu options or sub-menus: Parameters Calibration Operating status Error status Help The required menu is selected by pressing the highlighted letter and the "ALT"-button. (e.g. ALT+P ). The corresponding menu will then appear. Within the menu, the individual menu options are selected, either with the cursor keys and the return key, or by typing the highlighted letter. You can also operate the system with a mouse, by simply clicking on the required menu option Parameter menu option This menu has 4 menu options: Load Save Edit Print Page 4

21 MVC V3.0 Manual Status Parameters/Loading With this function the parameters are loaded from a file and transferred to the MVCcontroller. After calling up the menu option, a dialogue box appears for selecting a file. You can type in the required file name or select it from the displayed list. The default setting is the file name "PARA.DAT". If you wish to use this file, all you need to do is press the return key Parameters/Saving With this function, the parameters are transferred from the MVC-controller to the PC and saved in a file. The file is selected in the same way as for loading. Before the parameters are saved, another dialogue window appears, in which additional information on parameter settings can be entered. This information is also saved in the parameter file. Page 5

22 MVC V3.0 Manual Status Parameters/Editing With this function, the parameters are transferred from the MVC-controller to the PC and displayed in a dialogue box. In this box, the individual parameters can be selected and changed using the tab keys. With an MVC 00 the increase in motor speed and the function cannot be changed. If the box is closed with "Ok" or the return key, the changed settings will be transferred to the MVC-controller. The parameters are given as a percentage and are described in full below: Max. value Lift, Lower, Tilt Forwards/wards These define the maximum control of the proportional valve. The control characteristics are displayed in the following graph: valve control 0% max. value 0% 0% joystick Page 6

23 MVC V3.0 Manual Status Turn, push ramps The initial and the final value, as well as the time, for the ramps are set. The time is derived from the input factor multiplied by 50 ms. The respective ramps are gone through according to the following graph: valve control 0% final value start value 0% t (*50ms) time Lowering stop With this parameter the braking process for stopping the lowering is set. There are 3 possible settings: soft, medium, hard. With "hard", the stop is immediate, with "soft" the stop occurs via a ramp (350ms for 0% breaking), which results in a very slight jerk. By entering "medium" a 150 ms ramp is used. Note: The percentage figure of the current for the proportional solenoid refers to the active part of the I/Q-graph. Qmax Q 0% 0% I Parameters/Printing With this function a saved parameter setting can be printed. The printer must be connected to the port LPT1:. Page 7

24 MVC V3.0 Manual Status Calibration menu option This menu has only one menu option: Zero setting With this function, the zero setting of the joystick can be re-set. An additional confirmation message appears: Page 8

25 MVC V3.0 Manual Status Operating status menu option This function indicates the actual status of the system on the screen. To exit this display, press any key or click with the mouse anywhere on the screen. Warning: This function is not available if the MVC-controller is waiting for the activation key to be pressed. In this case, the function must be exited and then after clearing the controller, the function can be called up again. After calling up the function, the following display appears: The top left section displays the actuated switching contacts of the joystick. The top centre section displays the actual position of the joystick potentiometer. (In the above example the joystick is positioned halfway back). The top right section displays the requirement on the proportional valve for the function in question. (In the above example the tilt function requires a 20% control of the proportional valve). The bottom left section displays which of the 8 switching valves are switched at the current time and in the bottom centre section indicates at what percentage the two proportional valves are triggered. Right at the bottom centre the actual rpm figure is displayed. In the bottom right section the actual supply voltage is displayed. Page 9

26 MVC V3.0 Manual Status Error status menu option With this the actual error status of the MVC can be called up and re-set Help menu option This calls up the help screen. With the "Page Up" and "Page Down" keys you can scroll within the help screen, with the "Esc" key you can exit the help screen. 5. Exiting the program To exit the MVC program press the key combination ALT+X. Page