Lars Blidfors. Marketing Manager & Sales. Karlebo Gjuteriteknik AB

Transkript

1 Lars Blidfors Marketing Manager & Sales Karlebo Gjuteriteknik AB

2 EN STABIL PARTNER ATT LITA PÅ

3 Totalt Service anställda & 37 KARLEBO Omsättning 100 Msek Antal anställda Karlebo 12 ( säljbolag ) Antal anställda PMU/HMV 25 ( tillverkning o service) Marknad Norden Här finns vi.. Maintenance on your terms.. Lokalt säljkontor Västerås Huvudkontor Sollentuna, Stockholm Varulager Taberg Lokalt säljkontor Gislaved Lokalt service kontor Bredaryd Lokalt säljkontor Svedala PMU AB Ljungby Karlebo HM Verkstad Broby

4 More than 50 suppliers from all over the world. ABB, Sweden Bosello, Italy BTB Transfer, Italy Clansman Dynamics, UK Consarc Enginneering, UK Cukorova, Turkey Cyrus, Germany Diamant MetallPlastic, Germany Donaldson Torit, EMSCO, UK EuroEquip, Spain Evolut, Italy Farmbrass, Italy Forma, Italy Frölich & Klupfel, Germany Gauss, Italy General Kinematics, USA Hydromek,Italy IBW, Germany IECI, Italy Induction, Italy Inductotherm, USA Induga-KWC, Germay Italpresse, Italy J & S Chemical, USA Karl Ley, Germany PS Autogrinding, UK Magaldi, Italy Mecolpress, Italy Momentive, USA Omega, UK Pangborn, Italy Progelta, Italy Sigma, Spain Simpson, USA Somako, Germany StrikoWestofen, Germany VB Meccanica, Italy

5 KARLEBO Ett av marknadens starkaste produkt och tjänsteprogram inom: PRESSGJUTNING SANDGJUTNING STÅLVERK EFTERBEHANDLING & RENSNING GJUTERIFÖRNÖDENHETER VÄRMEBEHANDLING SERVICE & RESERVDELAR 3-D PRINTING

6 PRESSGJUTNING KARLEBO Pressgjutmaskiner (Nya och renoverade) Påfyllare Robotar Transportband Termoregulatorer Kolvsmörjmedel (Shotbeads) Kokillgjutmaskiner Röntgen Smält & Doserugnar Pressverktyg Kolvsystem Deglar Slang Reservdelar Service & Installation

7 SANDGJUTNING Kallhärdande KARLEBO Sandmixers (1-100 t/h) Autoblend för härdare Sandåtervinning (Mek. & Termisk) Sandtestnings utrustning Urslagare Formhantering (Vändare mm) Vibrationsbord Sandtransport (Sändare mm) Kärnskjutmaskiner ( L) Skänkar Bindemedel (Alphaset & Furanharts) Matarhylsor Kärnpallar Deglar Service & Installation Uppgraderingar & Ombyggnation

8 SANDGJUTNING Råsand KARLEBO Sandberedning (Blandare, kylare mm) Smältugnar (Induktionsugn & Chargering) Urslagare Uppgradering styrsystem (S5-S7) Sandtransport (Spillfria band) Kärnskjutmaskiner ( L) Luftfilter (Patronfilter) Skänkar ( ton) Matarhylsor Kärnpallar Deglar Keramiska filter Service & Installation Konstruktion Automatisering Projektering

9 KARLEBO STÅLVERK Ett komplett program med utrustning från världsledande leverantörer specialiserade inom områden; Induktionssmältning, induktionsuppvärmning och värmebehandling Skänkar för transport flytande metall samt metallympning. Sandberednings utrustning för tillverkning gjutlådor Induktionsuppvärmning samt värmebehandling Smidespressar för formning göt samt ringvalsning Robotar för hantering av tunga göt. Kapning varma eller kalla ämnen genom sågning eller klippning. Transportsystem för mycket varma produkter Slungblästring, glödskalsrensning, shotpeening Steelshot för slungblästring Filteranläggningar för stoft och rökgaser Reservdelar

10 KARLEBO EFTERBEHANDLING & RENSNING Blästermaskiner Blästermaterial Rensrobotar Manipulatorer Matarkanoner Brytkilar Rensbås Luftfilter (Patronfilter) Utsugningshuvar Högtryckstvättning Automation Service & Underhåll

11 KARLEBO VÄRMEBEHANDLING Kammarugnar Värmningsugnar Bandugnar Vakuumugnar Induktionshärdning Härdkorgar, fixturer, jiggar och roster mm Syresonder med full service och renovering Service, renovering och uppgradering Reservdelar Projektering Automation Härdoljor & Skyddsfärg Nyckelfärdiga lösningar för alla applikationer

12 GJUTERIFÖRNÖDENHETER Deglar Bindemedel Det är skillnad på service och service.. Matarhjälpmedel Kärnpallar Formtillbehör Specialsand Sandtillsatser Släppmedel Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken Hög tillgänglighet Outsourcing Gjuteriverktyg Modelltillbehör KARLEBO

13 3-D PRINTING KARLEBO Maskiner Kärnor Formar Det är skillnad på service och service.. Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken Hög tillgänglighet Outsourcing

14 SERVICE & RESERVDELAR KARLEBO Det är skillnad på service och service.. Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken Hög tillgänglighet Outsourcing

15 PMU / HMV Verkstäder i Ljungby och Broby Komplett maskinpark för plåtbearbetning Skärande bearbetning Vattenskärmaskin (6000x2000x200) Svetsning i Svart, Rostfritt och Aluminium. (certifikat) 8 st bestyckade service bilar Kranbil, truckar för tunga lyft upp till 15 ton Anställda totalt 25 personer. Konstruktion 3D och 2D (AutoCad, Alibre och SolidWork) 3D Layouter för projektering Automation PLC programmering Skåpbyggnation ( el ) Hydraulik och pneumatik Robotprogrammering

16 PROJEKT Combi Wear Parts PMU / HMV

17 PROJEKT Combi Wear Parts PMU / HMV

18 PMU / HMV PROJEKT Sandvik SRP Pilot plant på service och service.. Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken

19 PMU / HMV PROJEKT Sandvik SRP Pilot plant

20 PMU / HMV PROJEKT Sandvik SRP Pilot plant Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken

21 Formflaskor PMU / HMV Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken

22 Gunnebo Värmebehandlings line PMU / HMV

23 Gunnebo Värmebehandlings line PMU / HMV Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken

24 PMU/HMV Renovering av gamla och tillverkning av nya kompletta råsandsberedningar

25 PMU / HMV

26 PMU / HMV

27 PMU / HMV

28 PROJEKT KARLEBO PMU/HMV Vi är med dig hela vägen från: Planering Projektering Projektledning 3D-design Analys Färdig lösning Installation Igångkörning Service & eftermarknad på service och service.. Uppgradering, underhåll och reparation Optimering av produktionsutrustning Ökad livslängd på maskinparken

29 Sandbehandlingsanlegg og sandkjøling Karlebo Leverantörer SIMPSON TECHNOLOGIES DISA MOULDING GENERAL KINEMATICS BMD SOMAKO

30 SIMPSON TECHNOLOGIES CORPORATION D E S I G N E D F O R S P E C I F I C N E E D S D E V E L O P E D T O I M P R O V E C O M P E T I T I V E N E S S

31 A Global Brand The largest portfolio of sand preparation and control equipment in the world. Growth through Acquisition Dietert automation products (1995) Beardsley & Piper LLC (1998) R. Gerosa SRL sand laboratory equipment (1999) Hartley Controls Corporation (2000) +GF+/DISA sand laboratory equipment (2008) Growth through Strategic Alliances/Joint Ventures Sintokogio, Ltd. (Simpson Licensee ) Wesman Simpson Technologies Pvt. Ltd. (Joint Venture ) Küttner do Brasil (B&P Licensee ) Growth through Internal Product Development Simpson CSM series core sand mixers (1993) B&P 150B Speedmullor (1999) Many items of sand testing equipment ( )

32 Sand Preparation - System Simpson Optimized Solutions Designed for Specific Needs

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34 Simpson Multi-Cooler Design Concept

35 Simpson Multi-Cooler Design Concept DESCRIPTION Continuous sand cooling and pre-conditioning system operating on the principal of evaporative cooling APPLICATION Sand systems with return sand temperatures above 49 C and/or wide variations in return sand properties. FEATURES Intensive pre-mixing of return sand with back-blending and a controlled retention system. High efficiency, low cost evaporative cooling of sand to below 49 C or 10 C above ambient, whichever is higher. Discharge moisture increased and stabilized at 2.0% +/- 0.2% Rugged design for low cost of operation and dependability. Seven (7x) production models from 22 tph to 270 tph capacities depending upon the application

36 Simpson Multi-Cooler Pre-Mixing Eliminates Variations in Return Sand Continuous Back-Blending eliminates any First-in / First-out effect and assures complete homogeneity of return sand. Sand from multiple molds is intensively pre-mixed to eliminate the variation in return sand prior to final mixing.

37 Percent Compactability The Problem of Hot Sand Hot Sands Effect On Compactability 45 Volkmar Study (Brillion Iron Works) The Effect of Hot Sand on Compact abilit y % Sand Temperature in Degrees Celcius

38

39 History of the Speedmullor The first Speedmullor Circa 1933 The Modern Speedmullor Circa 2005 The now widely known and respected "Speedmullor" was first introduced to the metal casting industry by Beardsley & Piper in 1937 and has become one of the most popular methods of sand mixing for foundries throughout the world. The original version of the Speedmullor looks nothing like the modern versions of today. Throughout the years the product line has gone through several generations of major improvements such as the development of the A series machines in the 1950 s and the B series machines in the 1960 s. Minor improvements are continuously being made to take advantage of new materials or components. Occasionally, new machines are added to the product line such as the new 150B Model in 1999.

40 Speedmuller,Mix-Muller o Multi-Mull

41 System Simpson Speedmullor PRODUCTIVITY makes you more Competitive

42 The Speedmullor Mixing Principle

43 Principles of SpeedMulling

44 Simpson Speedmullor Support Technology for Automation and Control

45 System Simpson Simpson+Hartley CONSISTENCY makes you more Competitive

46 SIMPSON+HARTLEY AUTOMATION SYSTEMSSERIES 18MK2 Method of Operation Measure return sand properties Measure batch weight Check compactability set point Typical performance in fully automatic operation is to control compactability to +/- 3 points in 90%+ of tests Calculate water Add Water Add Sand Mull (constant cycle time) Discharge sand and measure prepared properties Use measured properties to effect bond and water addition

47 System Simpson Simpson sand testing KNOWLEDGE makes you more Competitive DESCRIPTION A complete line of more than 50 advanced instruments, former +GF+ DISA design, and accessories for foundry sand testing. APPLICATION Precision testing of all properties of foundry molding sand, core sand and raw materials. FEATURES Easy to use and calibrate to traceable standards. An important quality control tool for every foundry that is economical to purchase and operate.

48 KARLEBO Ny utrustning för råsandskontroll samt service och årlig kalibrering

49 DISA scope of supply Sand plants Steel structure Old-sand bunkers DISAMATIC Belt conveyors Bucket elevator Mixer + Sand Multi Controller Polygon screen Belt conveyors DISA cooling drum Black: DISA Standard units Blue: Customized, local designed and built units 53

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51 SAM Turbine Mixer > 150 sold Worldwide Wall scraper, rotator arm and plough 55

52 Pneumatic Bond Injection The flexible solution Flexible solution which is particularly beneficial in the case of mixer replacements in confined or complex installations Injection directly into the sand improves the mixing efficiency and ensures consistent sand quality from batch to batch with minimal variations Reduces the formation of dust and thus the loss of additives into the dust extraction system 56

53 SMC, Sand Multi Controller Integrated mixer solutions Dosing, mixing and moistening can take place in an integrated form when the mixer is equipped with a Sand Multi Controller Important sand properties such as compactability and mould strength are automatically controlled and regulated to the desired value 57

54 SMC working principle 58

55 DISA COOL > 150 sold Worldwide From 15 t/h to 200 t/h 6 different sizes CDR 2900 CDR 4300 Separating sand from castings Cooling sand (45-60 degrees) Cooling castings ( degrees) Dispersing lumps and homogenising moulding sand Less space consuming than a separate casting cooler and sand cooler Lower investment than a separate casting cooler and sand cooler 59

56 DISACOOL TM DISACOOL 3200 delivered in Thailand

57 DISACOOL Working Principle Integrated with DISAMATIC CIM 2.11 < degrees 61

58 SFC-II, fluid bed sand cooler

59 SFC-II, operating principle Water is sprayed on to the sand, in order to support the cooling and also to moisturize the sand The hot air is removed via suction hood Fan injects cold air into the SFC-II in order to cool the sand The injected cold air flows through the perforated bottom plate and then through the sand, in order to cool the sand Cyclon to reclaim fines, such as coal dust and bentonite, in order to reduce operating cost

60 Engineered Solutions for Critical Production Processes F f GENERAL KINEMATICS

61 BED COOLERS

62 Vibra Drums Isolation Non-Drive Side Isolation Dynamic Balancing Points

63 Citation Marion Vibra Drum

64 Water Addition Nozzles Inside View Air Distribution Curtain