TTC Industriell Tomografi och 3D-printing för effektivare produktion. Lars Lundh/KEC Karlskoga Engineering Cluster

Transkript

1 TTC Industriell Tomografi och printing för effektivare produktion Lars Lundh/KEC Karlskoga Engineering Cluster

2 Alfred Nobel Science Park AB Grundat 1 januari 2014 Triple helix samverkan Teknikplattformar för samverkan mellan näringsliv/forskning/samhälle Ägare Region Örebro Län 14% Örebro Kommun 59% Karlskoga Kommun 27% Regional utveckling/tillväxt Fler växande företag i regionen Nya företagsetableringar Nya Startup företag/innovationer Ökad forskning Kluster/Nätverk Nya starka nätverk för regional/lokal utveckling Nationellt stark miljö Internationella kopplingar

3 Projekt Maskiner Kompetensutv. Kunskap/utbildning Test/verifiering Produktion Marknadsföring Nätverk Finansiering Forskning Utveckling Specialisering Analys Projektled VISION TTC Ett nationellt centrum med industriellt fokus på printing och röntgen Seminarier Innovationer Affärer Nätverk Samarbeten Nya produkter Kunskap Etableringar Erbjudande till industrin

4 Några av våra besök och samarbeten under 2015

5 Lasertech LSH AB

6 Scandinavias largest subcontractor in Laser Welding Expansion in of plastic and metal components Combining laser welding with enables production of components larger than the printing building chamber Are committed to TTC.

7 printing med pulverbäddsteknik

8 EOS P396 SLS, Selective Laser Melting 70 W CO2 Laser Volume 340*340*600 mm PA2200, Polyamide nylon Alumide, 50% PA % aluminium CarbonMide, 50% PA % carbon fibre No geometrical limitations

9 Oil pan for a cumbustion engine printed in one piece in Alumide (50% Aluminium and50% Polyamide).

10 EOS M290 DMLS, Direct Metal Laser Sintering 400 W Ybfibre laser Volume 250*250*325 mm AlSi10Mg, aluminium Ti64, titan MS1, maraging steel Inconel 718 Support structures needed

11 printing is a suitable manufacturing method; For small series and/or complex design components As alternative to Electrical Discharge Machining As alternative to 5 axis milling As alternative when complex fixture in several steps is needed As alternative to hybride manufacturing For components where short lead time is essential Components suitable for milling should be milled

12 Test site for: Environmental testing Firing tests Amunition tests Life cycle extensions Owned by Saab Dynamics, BAE Systems and Eurenco BTC is committed to TTC.

13 Nikon XT H kV Max 3 µm resolution Detector: 1500x1700 pix Max 15 kg objects Max 140 x 160 mm objects Real time xray Analysis of models

14 Focus cup, Wehnelt cylinder, Filament Object Detector Result Settings Manipulator 5 axis Rotates during CT Xray gun Target Filter Computer

15 xray applications: Assembly inspection Virtually uncovering single components Measure internal dimensions Automatically detect and measure pores, cracks, etc Failure analysis Reverse engineering: actual nominal comparison Verify printed objects (complex inner structures)

16 Titanium demo object

17 GlassCarbon fibre composite, 8 mm drilled hole

18 Glass fibre virtually uncovered

19 Ball Grid Array Component size 18x18mm

20

21 Saab Dynamics, CarlGustaf M4

22

23 Xray Firing test: No changes to the inner structure detected No pores detected: better than casting

24 Saab Aeronautics

25 Truck engine retarder for Scania, Maraging steel. Approx 80 hours build time shortens prototype development.

26 Exhaust gas manifold part (Inconel 718). Cooling oil nozzle for a motorsports engine (Inconel 718) Exhaust gas collector for motorsports engine (Inconel 718). printing make optimal gas flow possible more engine power (tested in STCC 2015, 1 st and 3 rd position)

27 printer Plastic Laser printer Metal Laser printing Metall EBM Electron Beam Melting printing & Xray Studios Planned Xray Computer Tomography >450kV Xray Computer Tomography, 225kV

28 TTC offers to Industries and Academia; Competence in & Xray under the same roof & Xray equipment available Research together with industries and universities Seminars and training Production is offered by our industrial partners Point of contact: Alfred Nobel Science Park Peter Rendius: / Katarina Gustafsson: /